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汽车模具设计1.pdf

1、?: D - 1 ? ?: ?1 ?,? 1 ? ?: 2004-10-27 ? : ? ! ?#?$ %&)(?*,%&?+,?-?.?/10!2)3 415?6!7 /10989:?;?A 415CAD Data BCBCBCBC (SS) D9EFHG!ID9EFHG!ID9EFHG!ID9EFHG!I D9EJKLD9EJKLD9EJKLD9EJKL (SM) D9EMNFHG9OD9EMNFHG9OD9EMNFHG9OD9EMNFHG9O P9Q?R1S?TEUP9Q?R1S?TEUP9Q?R1S?TEUP9Q?R1S?TEU AUTOFORM VHW9XYZVHW9XYZVHW9X

2、YZVHW9XYZ ?_?acbcd Onestep?_?e?f?g hhhhjiklcmiklcmiklcmiklcmcnnnnopopopopcqqqqrstuIrstuIrstuIrstuI hhhhjiklcmiklcmiklcmiklcm(opopopop) rsturstursturstu- (vwxXvwxXvwxXvwxX) yz|!?Rciyz|!?Rciyz|!?Rciyz|!?RciH)p)p)p)p - (mmmmxXxXxXxX) XYyl1)pXYyl1)pXYyl1)pXYyl1)p - (mmmmxXxXxXxX) llll?) iHliHliHliHlnqnq

3、nqnqc)clc)clc)clc)clnnnn1111)qqqq?Other -2D CAD SNC LLLL ?VHW9yz|?VHW9yz|?VHW9yz|?VHW9yz|?) AUTOFORM DiefaceXYZXYZXYZXYZ ?W9c?W9c?W9c?W9c? tutututu AUTOFORM DiefaceXY?Z?XY?Z?XY?Z?XY?Z?(?)?W9c?W9c?W9c?W9c?() tutututu LLLLc)cc)cc)cc)cikcVxikcVxikcVxikcVxiHiHiHiHnqnqnqnqc?Lc?Lc?Lc?L (ST)c?Vkc?Vkc?Vkc?V

4、k XY1XY1XY1XY1nqnqnqnqXYXYXYXYcc?c?c?c? 9H9W9l9H9W9l9H9W9l9H9W9l cyEUcyEUcyEUcyEUnnnnc1c1c1c1)qqqq?hhhhjiklcmiklcmiklcmiklcm?iHiHiHiH ?cccc ?z|!iz|!iz|!iz|!immmm c)clc)clc)clc)clnnnnc1c1c1c1)qqqq?Other -2D CAD H1H H HHH WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkTh

5、is is trial WatermarkThis is trial ?: D - 2 ? ?: ?1 ?,? 2 ? ?: 2004-10-27 & CAD ? : 1 ?)! 2)36!7)?)e?c9?e? 21 2-1?)?2)3? 2-2 ? 2-3 ?!:” ?/10!2)3?9= ”? 3? 4 4-1? 4-1-1! :? ?!?#cb%$%?& 4-1-2?):?#?(?)?):?* ?+?,?- 4-1-3?%?!?.?$/?01/2? 4-2 ? 4-2-1?#cb%$ 3?. - :? - ?4%5?6?7?8 - 9?: - ?;?e - 7?8 ?(?5/A?BCD

6、16!7=?EcGFB( )=?E):?/?H%IJ B K):?L?M%5ON?P?Q?R?S?T(GFB”UV):? C307-106A601-AG-OP10-DIE-00 C :?WL?)=?E 4-2-2-2 9?:A 9+?R?SGFB” X ”UV?9?:?9+GFB” ALL ” B 415CAD DATA Y=?E Z WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial ?: D - 2 ? ?: ?2

7、 ?,? 2 ? ?: 2004-10-27 & CAD ? : 4-2-2-3 ?;?e? DIEf?6 LAY_?9?6 P 4?a9+?bA PS ?a?A TRYc?f?-?dA CAD-415CAD DATA FMEAe?f?$)?f?g?h?= GiGSiSAf?j?#A 4-2-2-4 7?8 A f?6?_?9?64?a9+?bAk ?l6!7?4,?mNOn? ?#?7?8?l? NO ?4%o,?m ? 00 prq 01 1 02 2 B ?a?Ak?7?8?n C c?f?-?dAk?s?t? D f?j?#Aks?t? E u?v Y=?E 4-2-3 ?w?x?y?

8、z PC5083/?|/OEM/3?./?;?e/:?/ ?&?(A4Hd)A?9? ? - ? ):? s?t? WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial ?: D - 3 ? ?: ?1 ?,? 1 ? ?: 2004-10-27 3D Model CAD Date ? : .%: qrrr3D;rrqrrrr,rrr; CAD Data CAD/CAM/CAE,rrrrrr;2Drr?r,rrrrr.

9、.:() 1.qrr3D-CAD(Surface, Solid),r3D-Model. 2.qr/r,CAD/CAM/CAE? rCAD-Model. 3.3D-Model%rrrrP/F,Dieface ,CAEqr, rr?%rrr.? 2D%.(r) 4.CADr,ID,2D%r. 5.qr3D-Model,2D r. 6.2DrNCrr?r; ?,?,?r? . WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is tria

10、l ?: D - 4 ? ?: ?1 ?,? 4 ? ?: 2004-10-27 ? : 1. B : FB ” 6. 2. 6?2 : ISO 2, A4,A3,A2,A1,(A0) ; !?MO! A0 ! Y?B. 3. FB!# : $%?&($%?&($%?&($%?&( ) * 4. +6(, : ?-%, 5. FB$!. : 0/$!. mm 6. FB!016!1 : 1/4 , (1/3) , 1/2 , (1/1) ; ( )1! Y?B.1/423/FB. 7. 6!7?!?n?$ : 8. f?6!74?B=?E, : 56?M%?6(7E: (1) M,&?f8?L

11、f!9:4;?716. (2) L?f?N?f!9:4. (3) &?f;?716,?E6=716,23!?CDA 6r0?4.B?C(Dc/&?f;E?E6=716 g4YrC(Ac6. (4) F)3=G%S6f!?E. 10. V!W,2XMY,ZV!W()PQc/:?E : ? _? a?b cr 58 10-TM60*100 K=22.5 ST=30 d?ef?g?h ; : Pt = L i t i js i 0.1 = 820 i 1.0 i 30 i 0.1 = 2460 kg k?l : L0 = 100 mm F0 = 0 Kg r : L1 = 78.3 mm F1 =

12、4250 kg m?l : L2 = 70 mm F2 = 6750 kg 11. nopqRr?E : ?6E,FB “ f?!pqRrst “ b%$)=?E. 0 r?u?v,w? 5 x?rzy 30 l?e?|? 60 ? 150 ? Cushion Pin Layout WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial ?: D - 4 ? ?: ?3 ?,? 4 ? ?: 2004-10-27 ? :

13、12. 9+?E? : 13. FN?B!,?.?E? : 14. 9,16GWT!,() : 15.!?E (?) ?E : WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial ?: D - 4 ? ?: ?4 ?,? 4 ? ?: 2004-10-27 ? : 15. f?89:?#?(?E : ?(?)?z?,?z?,?z?z,?z?,z?z? 21 51 61 78 71 85 84 82 88 67 MMM

14、11 (MM 21 MMM 22 MM( 32 M(! 61 M(! 31 MMM z?z?z?z? 71 (! 73 (M!(!) 52 (!(! 71 (MM 51 (! 41 MMM 31 MMM 61MMM ?,? 71(MM 52(!(51(! 85? 31MMM 33MM!(!) 83?M!(84?61MM86?M!(M)82?(! ?-?,? WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial ?: D

15、- 5 ? ?: ?1 ?,? 1 ? ?: 2004-10-27 &, ? : . Bead! #!$#%#& (kg/mm2) : ma = 1.5 ( t ( (2)*(48/360) ( (t/R+t/R,) Bead- : P1 = 0.8 ( ma ( t ( L (Bead.#$) /#0-: P2 = 0.18 ( A 1#23-: P3 = 1.15 ( t ( (U1 + U ( COS454) #-: Pd = P1 + P2 + P3 5.6!7(8#9#:) ;36!- : Pt = L ( t ( s ?36!- : Pt1 = 0.54 ( t/H ( Pt #A

16、- : Pt ? = Kt ( Pt (9#:KtB = 0.05 0.1) CED- : Qt = 0.3 ( Pt F.G# G#- : Pb = C1 ( L ( t ( t ( h/3H1/3 ( L ( t ( t I#A- : Pb? = C2 ( L ( t ( t CED- : Qb = Kb ( Pb : Pt , Pt ?, Qt , Pb , Pb?, Qb?, Pd ($!.kg) L = _?9cPFJLK (mm) T = tLM (mm) NNNNs = O=LPQK (kg/mm2) NNNNt = APQK (kg/mm2) DLRF)3SNNNNt = 30

17、kg/mm2 35kg/mm2 Kt = T? ( tU1.6 K t=0.03 , 1.6VtV2.3 K t=0.05 ) C1 = L.LWLXQT? H = WLXLYLK (mm) C2 = T? (t1/9 , Zt1/5) U = 9fL?LJLK (mm) U1 = PFJLK (mm) A = L7L_ (mm2) OQ?LYLK acbcd egf 0% 2% 4% 6% 8% Kb 2.0 2.5 3.2 3.5 3.8 C1 0.14 0.15 0.18 0.22 0.32 I#h#i= t - ta t ta t h G#j#$ WatermarkThis is tr

18、ial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial ?: D - 6 ? ?: ?1 ?,? 1 ? ?: 2004-10-27 klmonqprstuwvklmonqprstuwvklmonqprstuwvklmonqprstuwv? : D.: ?r?x):f?,yYLzL?415|K5!56?&,f7LLLd?)3?_?9L?L?94P?9c. .P,: !Q!Q!Q!Q&SL ?.LLZ7LLd_?9L)3DLR56?&g?f?Hd?ZScgTQ?

19、f7g?_?9L)3L?L7415L.5!?A?E7zL0?T 7f?_P)f7TPf?Q?/LxMS4PcuYLzL?415?5!T415!7Pf?Q/LxMS4P415!7LLZLL)3?.Pf?Q/LxMS4P&SL ?.LLZ7LLd_?9L)3DLR56?&L?L7415!?.M%&?f?_!97!%415!?. T)_!97&?f?_!97!X ?.T)_!97X?Sd?;6L*cg?1?&?fa)3t_!97!M#.T)_!97X?Sd?Z;6L*cg?1?M#_!97!L ?.T)_!97&?fa)3t_!97!WLX ?.T)_!97M%&LW#_!97!WLX)_ ?.T)

20、_!97WLX)_?Sd?;6L*cg?1?&?fa)3t_!97!?L?a?_?9 ! T?415#4)_?.L5!?Y.Q);aPQKL?YL.6?f?_)_!97!91_!9)3Lb%$L! ?L);a_!9)31b%$!23!LQL_?9c,L);a_!9)3?._!97gD?L)3F?._!97gD?_?9L)3T/L 50 &?fL M)f # a 6 4 3 3 2 1 5 7 b c d 9 9 10 109 11 11 WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkT

21、his is trial WatermarkThis is trial ?: D - 7 ? ?: ?1 ?,? 1 ? ?: 2004-10-27 kwkwkwkw (FAT) ? : .: 1.dOM,L?f?)?_ X, ?L?e. 5.FATL: 1.f?Q4P),D6+?a5YQ (L,L,L). 2.f?a_?4,L?! ?_zL?_?e, ?_ X?. 3.f?QLLL,?! ?_zL?_ e,?,LFAT. 2.)f()3M)9:,?f(Dieface)Pf5! L,l9/,L. 3.)3M9:,?f(Dieface)Pf5!L, l9/,L. 4.CAE?_L):?,D6+?

22、a.l9/ ,L. 5.94P?_L):?,D6+?a, l9/,L. 6.94P?, l9/,L. 7.?f?aX?): + 20%,D6+?a, l9/,L. 8.?f?aX?): - 20%,D6+?a, l9/,L. 9.FAT L.YFB!;LL. 10.,L=?$%?. .FATLL?: 1.DLRL#,?f?aX?):y + 20% -20% 1?(%LD6+?a?_,/YQ(L,L,L )6L?P. 2. B?P?t,6I6?,? ?f?aX?):1,?,LM! ” ?P ”,/(5. 3. B%FBc?f?L,*?(ULine-TRY,W?%FB*?(?LFATL,L?)*?(5!L ?e. WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial WatermarkThis is trial

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