1、WeldingWeldingWeldingWelding ProcedureProcedureProcedureProcedure SpecificationsSpecificationsSpecificationsSpecifications 焊接工艺规程焊接工艺规程(WPS)(WPS)(WPS)(WPS)WPS No.编号编号WPS091106Rev.修改号修改号0page 1 of 2第第 1 1 1 1 页页 共共 2 2 2 2 页页Welding Process(es)焊接方法GTAWType(s)自动化程度Manual 手动Supporting PQR No. (s)依据工艺评定
2、号PQR091106JOINTSJOINTSJOINTSJOINTS 接头接头 (QW-402)(QW-402)(QW-402)(QW-402)DetailsDetailsDetailsDetails 简图简图Joint Design:接头型式:See Drawing见图纸Backing(Yes or No)衬垫(有或无): YES or NO 有或无Backing Material (Type):衬垫材料(型式):Weld Metal or Base Metal焊缝金属或母材 Metal 金属 Nonfusing Metal 非熔金属 Nonmetallic 非金属 Other 其它Reta
3、iner(Yes or No) 保持块(有或无):NO无Any pass is not greater than 1/2in. (13mm) thick. 任一焊道厚度不大于 1/2 英寸(13mm)。BASEBASEBASEBASEMETALSMETALSMETALSMETALS母材母材 (QW-403)(QW-403)(QW-403)(QW-403)P-No.分类号25Group No.组号/to P-No.与分类号21Group No.组号/or 或Specification Type and Grade 钢号和等级号为NAto Specification Type and Grade
4、与钢号和等级号为NAor 或Chem.Analysis and Mech.Prop.化学成分和力学性能为NAto Chem.Analysis and Mech.Prop.与化学成分和力学性能为NABase Matel Thickness Range 母材厚度范围:Groove 坡口焊缝:P-No.25:550mmP-No.21:1.510mmFillet 角焊缝:No Limited 不限Other 其它:NO无FILLETFILLETFILLETFILLETMETALSMETALSMETALSMETALS 填充金属填充金属 (QW-404)(QW-404)(QW-404)(QW-404)Sp
5、ec.No.(SFA) 标准号:AWSA-5.10/A5.10MAWS No(Class)分类号:ER5183(SoildRod光焊丝)F-No.22A-No.NASize of Filler Metals 填充金属尺寸:4mmWeld Metal Thickness Range 焊缝金属厚度范围:Groove 坡口焊缝: 10mmFillet角焊缝:No Limited 不限Electrode-flux(Class) 焊丝-焊剂分类号:NAFlux Trade Name 焊剂商标名称:NAConsumable Insert 熔化嵌条:NO无Other 其它:1、 Filler Metal M
6、ust beAdded加填充金属As per drawing按图纸WeldingWeldingWeldingWelding ProcedureProcedureProcedureProcedure SpecificationsSpecificationsSpecificationsSpecifications 焊接工艺规程焊接工艺规程(WPS)(WPS)(WPS)(WPS)WPS No.编号编号WPS091106Rev.修改号修改号0page 2 of 2第第 2 2 2 2页页 共共 2 2 2 2 页页POSITIONSPOSITIONSPOSITIONSPOSITIONS 焊接位置焊接位
7、置 (QW-405)(QW-405)(QW-405)(QW-405)Position(s) of groove 坡口焊缝位置:ALL所有Welding Progression(Up or Down)焊接方向(向上或向下):Uphill向上Position(s) of Fillet 角焊缝位置:ALL所有PREHEATPREHEATPREHEATPREHEAT 预热预热 (QW-406)(QW-406)(QW-406)(QW-406)Preheat Temp.Min. 最小预热温度:5Interpass Temp.Max.最大层间温度:150Preheat Maintenance 预热保持方式:
8、NAPOSTWELDPOSTWELDPOSTWELDPOSTWELD HEATHEATHEATHEATTREATMENTTREATMENTTREATMENTTREATMENT 焊后热处理焊后热处理 (QW-407)(QW-407)(QW-407)(QW-407)PWHTConditions.焊后热处理条件:不作焊后热处理No PWHTTemperature Range 温度范围:NOTime Range 保温时间:NOGASGASGASGAS 保护气体保护气体 (QW-408)(QW-408)(QW-408)(QW-408)PercentPercentPercentPercentComposi
9、tionCompositionCompositionComposition 百分比组成百分比组成Gas(es)气体Mixture 混合比Flow Rate 流量Shielding 保护气:Ar99.99NO1530 L/minTrailing 尾部保护:NONANABacking 背部保护:NONANAELECTRICALELECTRICALELECTRICALELECTRICALCHARACTERISCHARACTERISCHARACTERISCHARACTERISTICSTICSTICSTICS 电特性电特性 (QW-409)(QW-409)(QW-409)(QW-409)Heat inp
10、ut 热输入:NAPulsing Current 脉冲电流:NoneCurrent 电流 AC or DC:ACPolarity 极性:NAAmps(Range) 电流范围:See List Below见下表Volts(Range) 电压范围:See List Below 见下表Tungsten Electrode Size and Type 钨极尺寸和类型:4mmWCe20TECHNIQUETECHNIQUETECHNIQUETECHNIQUE 焊接技术焊接技术 (QW-410)(QW-410)(QW-410)(QW-410)String orWeave Bead 有无摆动:String 无
11、Orifice or Gas Cup Size 喷嘴尺寸:14mmInitial and Interpass Cleaning 打底或层间清理:Griding or Brushing打磨或刷Method of Back Gouging 背面清理方法:Griding 打磨Oscillation 摆动方式:NO 无Contact Tube to Work Distance 导电嘴至工件距离:NASingle or Multiple Pass (Per side) 单道焊或多道焊(每侧):Multiple多道焊Single or Multiple Electrodes 单丝焊或多丝焊:NATrave
12、l Speed (Range) 焊接速度范围:No Limited 不限Peening 有无锤击:NO 无Other 其它:1、Closed to Out Chamber 闭室焊室外焊NA2、 Space of Electrodes 电极间距NA3、Use of Thermal Process 热过程应用NAWeldLayer(s)焊层Process焊接方法Filler Metal 填充金属Current 电流VoltRange电压范围(V)Travel Speed焊接速度范围(mm/min)Other其它Class种类Dia.直径(mm)Type Polar.极性Amp.Range电流范围(
13、A)12GTAWGTAWER5183ER518344ACAC22026022025018221822No LimitedNo Limited无 No无 NoPreparedPreparedPreparedPrepared bybybyby 编制编制: : : :Date:Date:Date:Date:A A A Approvedpprovedpprovedpproved bybybyby 批准批准: : : :Date:Date:Date:Date:AIAIAIAI：_Date:Date:Date:Date:ProcedureProcedureProcedureProcedure Qualif
14、icationQualificationQualificationQualification RecordRecordRecordRecords s s s 焊接工艺评定记录焊接工艺评定记录( ( ( (PQRPQRPQRPQR) ) ) )PQR No.编号编号PQR091106page 1 of 2第第 1 1 1 1 页共页共 2 2 2 2 页页Welding Process(es)焊接方法GTAWTypes自动化等级Manual 手动WPS No./ Rev.依据规程号WPS091106 / 0JOINTSJOINTSJOINTSJOINTS 接头接头(QW-402)(QW-402)
15、(QW-402)(QW-402)GrooveGrooveGrooveGroove designdesigndesigndesign ofof ofof TestTestTestTest CouponCouponCouponCoupon 试件坡口设计试件坡口设计BASEBASEBASEBASEMETALSMETALSMETALSMETALS母材母材 (QW-403)(QW-403)(QW-403)(QW-403)Material Spec. 材料标准号:SB209Type or Grade 型号或等级:5083-H112+3003-0P-No.25to P-No.21Thickness of T
16、est Coupon 厚度:25mm+ 5mmDiameter of Test Coupon 直径:NAOther 其它:无FILLEFILLEFILLEFILLER R R R METALSMETALSMETALSMETALS 填充金属填充金属 (QW-404)(QW-404)(QW-404)(QW-404)SFASpecification 标准号:AWSA-5.10/A5.10MAWS Classification 分类号:ER5183Filler Metal F-No.NAWeld Metal Analysis A-No.NASize of Filler Metals 填充金属尺寸:4m
17、mWeld Metal Thickness 焊缝厚度:5mmOther 其它:SoildWire光焊丝POSITIONSPOSITIONSPOSITIONSPOSITIONS 焊接位置焊接位置 (QW-405)(QW-405)(QW-405)(QW-405)Position of Groove 坡口位置:1GWeld Progression (Up,Down) 焊接方向:NAOther 其它:NO 无PREHEATPREHEATPREHEATPREHEAT 预热预热 (QW-406)(QW-406)(QW-406)(QW-406)Preheat Temp.预热温度:25Interpass Te
18、mp.层间温度:150Other 其它:NO 无POSTWELDPOSTWELDPOSTWELDPOSTWELD HEATHEATHEATHEATTREATMENTTREATMENTTREATMENTTREATMENT 焊后热处理焊后热处理 (QW-407)(QW-407)(QW-407)(QW-407)Temperature 温度:NOTime 时间:NOOther 其它:NOGASGASGASGAS 保护气体保护气体 (QW-408)(QW-408)(QW-408)(QW-408)PercentPercentPercentPercent CompositionCompositionComp
19、ositionComposition 百分比组成百分比组成Gas(es)气体Mixture 混合比Flow Rate 流量Shielding 保护气:Ar 99.99NA20 L/minTrailing 尾部保护:NONANABacking 背部保护:NONANAELECTRICALELECTRICALELECTRICALELECTRICALCHARACTERISCHARACTERISCHARACTERISCHARACTERISTICSTICSTICSTICS 电特性电特性 (QW-409)(QW-409)(QW-409)(QW-409)Current 电流 AC or DC:ACPolari
20、ty 极性:NAAmps 安培:See list below 见下表Volts伏特:See list below 见下表Tungsten Electrode Size 钨极尺寸:4mmOther 其它:无TECHNIQUETECHNIQUETECHNIQUETECHNIQUE 焊接技术焊接技术 (QW-410)(QW-410)(QW-410)(QW-410)Travel Speed 焊接速度:NAString or Weave Bead 有无摆动:String无Oscillation 摆动方式:NO 无Single or Multiple Pass (Per side) 单道焊或多道焊(每侧)
21、: Multiple 多道焊Single or Multiple Electrodes 单丝焊或多丝焊:NO 无Other 其它:NO 无WeldLayer(s)焊层Process焊接方法Filler Metal 填充金属Current 电流VoltRange电压范围(V)Travel Speed焊接速度范围(mm/min)Other其它Class种类Dia.直径(mm)Type Polar.极性Amp.Range电流范围(A)12GTAWGTAWER5183ER518344ACAC22026022027018221822NANA无无ProcedureProcedureProcedurePro
22、cedure QualificationQualificationQualificationQualification RecordRecordRecordRecords s s s 焊接工艺评定记录焊接工艺评定记录( ( ( (PQRPQRPQRPQR) ) ) )PQR No.编号编号PQR091106page 2 of 2第第 2 2 2 2 页共页共 2 2 2 2 页页TensileTensileTensileTensile TestTestTestTest 拉伸试验拉伸试验(QW-150)(QW-150)(QW-150)(QW-150)Specimen No.试样号Width 宽度
23、(mm)Thickness厚度(mm)Area 面积(mm2 2 2 2)Ultimate Total Load极限总载荷(N)Ultimate Unit Stress极限单位应力(MPa)Type of Failure& Location破坏性质和位置NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANAGuided-BendGuided-BendGuided-BendGuided-BendTestsTestsTestsTe
24、sts 导向弯曲试验导向弯曲试验 (QW-160)(QW-160)(QW-160)(QW-160)Specimen No.试样号Type 类型Figure No. 试样图号Result 结果NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANAToughnessToughnessToughnessToughness TestsTestsTestsTests 韧性试验韧性试验 (QW-170)(Q
25、W-170)(QW-170)(QW-170)Specimen No试样号.NotchLocation缺口位置SpecimenSize试样尺寸Test Temp.试验温度Impact ValuesDrop Weight Break(Y/N)落锤试验J%ShearMilsNANANANANANANANAFillet-WeldFillet-WeldFillet-WeldFillet-Weld TestTestTestTest 角焊缝试验角焊缝试验 (QW-180)(QW-180)(QW-180)(QW-180)Result-Satisfactory (Yes or No ) 结论是否合格:是Pene
26、tration into Parent Metal (Yes or No ) 母材是否熔透:是Macro-Results 宏观检查结果:合格 见报告 X10-01-071OtherOtherOtherOtherTestsTestsTestsTests 其它试验其它试验Type ofTest试验类型:NADeposit Analysis 焊缝成分:NAOther其它:NAWelders Name 焊工姓名:YanKeshan闫克山Stamp No. 钢印号:WW26Tests conducted by 试验执行人:Laboratory Test No. 试验编号:X10-01-071We cer
27、tify that the statements in this record are correct and that the test welds were prepared, welded ,and testedin accordance withthe requirements of Section IX of the ASME Code. 兹证明本报告所述均属正确兹证明本报告所述均属正确, , , ,并且试验是根据并且试验是根据 ASMEASMEASMEASME 规范规范第第IXIXIXIX 卷的要求进行试件的制备、焊接和试验的。卷的要求进行试件的制备、焊接和试验的。ManufacturerManufacturerManufacturerManufacturer 制造厂制造厂: : : :PreparedPreparedPreparedPrepared bybybyby 编制：编制：DateDateDateDate：CertifiedCertifiedCertifiedCertified bybybyby 确认：确认：DateDateDateDate：A A A Approvedpprovedpprovedpproved bybybyby 批准批准: : : :Date:Date:Date:Date:AIAIAIAI：DateDateDateDate：
