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星光传动电机说明书.pdf

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1、星光传动官站星光传动官微信星光电动机STARSHINE ELECTRIC MOTOR公司简介COMPANY PROFILE Guangdong Starshine Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise which established in 1965.While pursuing the spiritual and material happiness of all employees,With the Mission”with industry-leading reduction

2、and transmission technology to drive industrial renewal”and Vision”Build a conscious organization,become a happy enterprise serving the world”.Starshinehas a strong technical force with over 400 employees at present,including over 40 engineering technicians,andkinds of advanced processing machines a

3、nd testing equipment.Thanks to the Provincial Engineering Technology Research Center,the speed reducer product laboratory,the modern R&D and production base,that make Starshine has a good foundation to develop and service for high-end speed reducers.Our main products include:helical geared motor,wor

4、m gearboxes,planetary gearboxes,speed variators,cycloidal gearboxes,helical-hypoid gearboxes,which widely used in ceramic industry,glass industry,woodworking machinery,high voltage switch,food&beverage,packaging&printing,Storage&logistics,hoisting&transportation facilitiesetc,Starshine technically p

5、rovide the professional product&service for the medium and high-end customers,and our gearboxes are best-selling in both domestic and abroad market,such as Europe,North America,South America,Middle East,South Asia,Southeast Asia,Africaetc more than 20 countries and regions.In future,Starshine will h

6、old the business creed of“serving customer,diligence&simplicity,self-criticism,innovation,honesty,teamwork”,and take“authenticity,altruism,openness,innovation,responsibility,collaboration”as core values.Focus on customers requirements and provide them the competitive transmission solution and create

7、 value for them constantly,and create a preferred brand of replacing import products and upgrading continuously for the end users.Between Dynamic and Static,Simple is Extraordinary,lets go forward hand in hand and make a brilliant future!东星光传动股份有限公司前身是家创建于1965年的国有军企业国营星光模具,公司在追求全体员物质和精神双重幸福的同时,以业领先的

8、减变速机应技术,驱动全球业新为使命,建设觉悟型组织,成为服务全球的幸福企业为愿景。公司技术量雄厚,现有员420余,其中程技术员40多名,和各种先进的加制造和检测设备,依托省级程技术研究中、减速机产品试验室和现代化研发和产基地,为端减变速机产品的业应开发和服务提供了良好的发展基础。公司主导产品有:NCJ系列轮减速机、R/S/K/F系列精度轮减速机、RV系列蜗杆减速器、SNKG系列轮减速机、JWB-X系列机械级变速器、B/JXJ系列摆线针轮减速机、SCK系列准双曲轮减速机等七系列产品可供选,公司泛服务于陶瓷、纺织、玻璃、压开关、品饮料、包装印刷、仓储物流、起重运输等装备制造和应业,专为中端户提供专

9、业的产品和服务。产品畅销国内,远销欧美、中东、东南亚等20多个国家和地区。在未来的发展中,星光传动聚焦客户需求,提供有竞争的传动解决案,持续为客户创造价值,打造端制造业和终端户“替代进、升级换代”的选品牌!动静之间,唯简不凡;携同,星光灿烂!型号说明 Model Designation0102星光电动机 STARLIGHT SERIES ELECTRIC MOTOR减速电机主要特点 Main Characteristics星光电动机,产品具有外观美、低噪、重量轻、覆盖IEC标准电机、制动电机、变频电机、NEMA电机等全系列产品。星光电动机,通过完整产品策划与设计和全价值链精益产最优案实施,推进

10、精益产、建设智能,实现研产供销服体化,以满客户对快速响应的需求。星光电动机遵循模块化和最优化设计理念,全系列产品包括B3、B5、B35、B14等安装型式,同时持独机、制动器、逆器、编码器、变频器等的模块化组合与集成。Starshine motors,products with beautiful appearance,low noise,light weight,covering IEC standard motor,brake motor,frequency conversion motor,NEMA motor and other products.Starshine motors,thr

11、ough complete product planning and design and full value chain implementation of the optimal plan for lean production,lean production,construction of intelligent plant,to achieve research,production,supply and service integration,to meet customer demand for rapid response.Starshine motors follow the

12、 modular and optimal design concept,the full range of products including B3,B5,B35,B14 and other installation types,at the same time to support independent fans,brakes,inverter,encoder,inverter and other modular combination and integration.减速电机输出功率和转矩 Output Power and Torque选型表中所列的电机功率供选型使。然,与所要求的输出

13、转速相对应的输出转矩在应时是不可缺少的,并且必须要校核检查。The motor power listed in the selection table is for selection.However,the output torque corresponding to the required outputspeed is indispensable in application and must be checked.产品性能特点 Characteristic Features速度 Speed标出的电机的输出转速是参考值。实际输出速度与电机的负载和电源条件有关。The output spe

14、ed of the motor marked is a reference value.The actual output speed is related to the motor load and powersupply conditions.通和检查 Ventilation电机/制动电机安装是在轴向和径向应留有够的空间,便于空流通及制动器的维护。请参考相关电机尺表中的注释。The installation in the axial and radial should have enough spaces to facilitate the flow of air and maintena

15、nce.Please refer to the remarks in the motor dimensions.制动电机 Brake motor根据要求星光传动电机可安装集成式机械制动器。请参考该档的“制动器及其附件”章节。According to the requirements of Starshine Drive motor integrate mechanical brake.Please refer to the Starshine brake and its accessoriesmanual.变频控制 Frequency ControlYE3/YVF电机电机可以通过变频器控制。Y

16、E3/YVF motor can be controlled by inverter.电动机系列代号:YE3、YE4、YVF、YEJ、YPEJ Series code:YE3、YE4、YVF、YEJ、YPEJ机座号:63-200 Frame sizes:63-200机座度:C、D、K、N、S、M、L、ML Core length:C、D、K、N、S、M、L、ML极数:2、4、6、8极 Poles:2、4、6、8poles电机类型:P-配减电机、IEC-IEC标准电机、NEMA-NEMA电机Mounting positions:P-Reduction motor、IEC-IEC motor、NE

17、MA-NEMA motor 安装式:B3-IMB3、B5-IMB5、B14-IMB14、B35-IMB35等Installation method:B3-IMB3、B5-IMB5、B14-IMB14、B35-IMB35etc 电缆接位置:X、Cable interface position:X、附件信息(位置不分先后)TF-温度传感器 TH-恒温器保护装置 PT-温度传感器 U-通设计(扇)RS-逆器 Z-惯量轮 C-防罩 E-编码器 STH-电加热带 RI-加强绝缘 DH-冷凝排孔 2WE-后出轴TF-Temperature TH-Thermostat protection device P

18、T-Temperature sensors U-Non-ventilated(No fan)RS-Backstop Z-Additional flywheel C-Protection cowl E-Encoder STH-Electric heating RI-Reinforced insulation DH-Condensation drain holes 2WE-Rear shaft of the motor接线盒:0、90、180、270 Terminal box position:0、90、180、270 123456789YE3 90 L 4 IEC B3 0 X12 3 4567

19、 89TF-TH-U-RS-Z-C-E-STH-RI-2WE-DH03减速电机电机型号说明 Model Description04电动机能效 Energy efficiency型号/TypeYE3 63S-200L YE4 63S-200L IEC60034-IE3,3级能效(Energy efficiency level 3)GB18613-2020 IEC60034-IE4,2级能效(Energy efficiency level 2)GB18613-2020 型号/Type安装形式 Mounting arrangement表1/Table 1表2/Table 2制动器 Brake表3/T

20、able 3温度传感器/温度检测 Temperature sensor/temperature detection表4/Table 4编码器 Encoder表5/Table 5注:客户若有其他需求,请与星光传动联系 Note:If you have any other requirements,please contact Starshine Drive冷却 Cooling表6/Table 6注:星光电动机其他冷却式要求时,冷却式为扇冷式(IC411)。Note:If no other requirements,Starshine motors cooling mode is fan cool

21、ing(Ic411).其他选项 Other options表7/Table 7安装式说明 Mounting arrangement instructions星光电动机的结构及安装型式IMB3、IMB6、IMB7、IMB8、IMB14、IMB35、IMB34、IMB65、IMB75、IMB85、IMV1、IM V15、IM V5、IM V6和IM V36的规定制造。The mounting types of motor are made follow IM B3、IM B6、IM B7、IM B8、IM B14、IM B35、IM B34、IM B65、IM B75、IM B85、IMV1、IM

22、V15、IMV5、IMV6 and MV 36.图1/Chart 1星光电动机接线盒及电缆接位置,电动机地脚安装结构没有90位置。户下订单时,请说明电机接线盒及电缆接位置。Starshine motor terminal box and cable interface position,the motor feet installation doesnt have the 90position.Please specify the location of motor terminal box and cable interface .图2/Chart 2星光电动机 STARLIGHT SERI

23、ES ELECTRIC MOTOR0506产品结构 Product Structure选型说明 Selection Descriptoon1.星光传动电机产品选型表RAL7031RAL7004RAL5010其他星光电动机 STARLIGHT SERIES ELECTRIC MOTOR0807RAL7031RAL7004RAL5010Other星光电动机 STARLIGHT SERIES ELECTRIC MOTOR0910标准与规定 Standards and Regulations电机执标准 Execution standardIEC 60034-1 EN 60034-1旋转电机定额及性能/

24、Rotating motor quota and performanceIEC60034-2-1 EN60034-1旋转电机通过试验测定旋转电机损耗和效率的标准法Standard Method for Determining Rotor Motor Loss and Efficiency by Rotating MotorIEC 60034-9 EN60034-9旋转电机噪限制/Rotating motor noise limitsIEC60034-14 EN60034-14旋转电机振动标准/Rotating motor vibration standardIEC 60034-30旋转电机效率

25、等级IE3、IE4等级/Rotary motor efficiency pole IE3、IE4EN60529、IEC60034-5、EN60034-5IP防护等级/Degree of IP protection额定数据 Rated data三相异步电动机的具体数据/Three-phase asynchronous motor specific data规格/Type额定功率/Rated Output负载持续率/Cyclic Duration Factor额定转速/Rated Speed额定电流/Rated Current额定电压/Rated Voltage功率因数/Cos/Power Fac

26、tor防护等级/Degree of Protection绝缘等级/Insulation Class.效率/Efficiency以上数据在电机铭牌上标出。根据IEC60034(EN60034)此铭牌数据是针对环境温度最在40、海拔最在1000的情况。The above datas are marked on the motor nameplate.According to IEC 60034(EN 60034)this nameplate data is for ambient temperatures up to 40C and elevations up to 1000 m above se

27、a level.星光电动机铭牌Starshine motors nameplate举例Example星光电动机 STARLIGHT SERIES ELECTRIC MOTOR1112偏差 Deviation 根据IEC60034(EN 60034)在额定电压时(或额定电压范围内)电机性能的偏差如下:According the IEC60034(EN60034)with the rated voltage(or range of rated voltage),the deviation of motors performance is as:表8/Table 8序 号serial number

28、2 3 4 5 6 71电性能名称Electrical performance name容 差Tolerance效率Ffficiency额定功率在30kW及以下The rated power is 30kW and lower额定功率在30kW以上The rated power is over 30kW-0.15(1-)-0.10(1-)功率因数,cosPower factor cos 堵转转矩倍数Locked rotor torque最转矩倍数Maximum torque堵转电流倍数Locked rotor current multiple转动惯量Mass moment of inertia

29、 转差率SlipPn60次/时)和起动惯量场合,仅依靠电机断路器来提供保护是不够的。在这种情况下我们推荐使(PTC)热敏电阻保护器TF。Usually the motor can provide sufficient overload protection when the starting frequency is low and the starting time is short and the starting current is small.Motor short circuit is generally set in the motor rated current value.I

30、t is not enough to rely solely on the motor circuit breaker to provide protection at the starting frequency(60/h)and the high starting inertia.In this case,we recommend the use of(PTC)thermistor protection TF.TF PTC热敏电阻 TFPTC Thermistor3个(PTC)热敏电阻TF(PTC 特性曲线参看D IN 44080)串联在电机内并从接线盒连变频器的TF/TH输端或是开关柜内

31、的继电器上。(PTC)热敏电阻保护器可为电机提供全的过热保护。采取这种保护装置,电机可于惯量起动转换制动运和不稳定的供电系统。通常电机断路器也和TF起配合作。当变频器控制时星光建议电机上加装TF。3(PTC)thermistor TF(PTC characteristic curve see DIN 44080)series are connected in the motor and from the junctionbox connected to the input of the inverter TF/TH or switch cabinet on the relay.With(PTC

32、)thermistor protection for themotor to provide full protection against overheating.The motor can be used for high inertia starting braking operation and unstable power supply system.Usually motor circuit breaker and TF work together.When using the inverter control Starshine recommend motor installed

33、 on theTF.TH双属保护开关 TH bimetallic protection switch3个双属开关TH 串联在电机绕组内并直接从接线连电机检测电路中。The three bimetallic switch sheets TH are connected in series within the motor windings and directly from the wiring to the motor detection circuit.触发温度 Trigger temperature电机的热保护是通过埋在电机绕组的TF热敏电阻或TH 双属开关来实现的。触发温度电机绝缘等级所

34、能达到的最保护值要略低点。TF热敏电阻和TH双属开关的触发温度如下表:The thermal protection of the motor is realized by burying the TF thermistor or TH bimetal switch in the motor winding.The trigger temperature is a little lower than the highest temperature of the motor insulation grade.The trigger temperature of TF thermistor and

35、TH bimetal switch is as follows:绝缘等级Insulation Level触发温度/Trigger temperatureTF的额定响应温度/Rated response time of TFTH的额定开关温度/TH rated switching temperature155(F)180(H)150170表14/Table 1450Hz电机于60Hz电源50Hz motor can be used to 60Hzpower.设计50Hz 电源的电机在60Hz 电源运时额定数据稍有变化。When the motor with 50Hz power is used

36、in the 60Hz power,the rated data changes slightly.表13/Table 13如果您想将50Hz电机于60Hz电源请联系星光传动。If you want to use the 50Hz motor for 60Hz power supply please contact Starshine Drive.起动频率 Start frequency通常电机是根据其热载荷设计,许多情况下电机按S1 作制运(S1=连续作制=100%CDF)。根据负载转矩计算出的功率应等于该电机额定功率。Usually motor is designed according

37、to the thermal load,in many cases the motor according to S1 work system(S1=continuously work system=100%CDF).Power should be calculated according to the load torque should be equal to the rated power of the motor.起动频率 High frequency starting常遇到采起动频率驱动设备如:驱动设备。这种情况下选择电机的决定性因素不是所需功率是电机起 动次数。电机每次接通产起动电

38、流导致电机温升过。如果电机产的热量于通系统排放的热量,绕组 将过热烧毁。提供电机承受热载荷的能可以通过选择适当的绝缘等级或采强制冷扇。Often use high frequency starting drive equipment such as:walking drive equipment.Under this circumstance,the decisive factor of choosing the motor is the starting times,not the required power.Every time the motor with a high startin

39、g current leads to temperature rise too high.If the heat generated by the motor emission of heat winding is greater than the ventilation system ,it will overheat and damage.Under thermal load capacity can provide motor through selecting proper insulation class or using the forced air cooling fan.空载起

40、动频率Z No-load start frequency Z00星光传动规定电机的许起动频率为50%CDF(负载持续率)时的空载起动频率Z,Z 表示在50%CDF 时且没有反向转矩 情况下,00 每时允许电机将其转的转动惯量加速所需转速的次数。如果加速时有附加转动惯量或存在个额外的 负载转矩,电机的起动时间将增加。这说明电机由于热载荷增允许的起动频率降低。Starshine Drive stipulate allowable start frequency of the motor is 50%the CDF(duty cycle)at the time of the no-load spee

41、d start frequency Zo,Zo said at 50%CDF and without anti-torque the allowance times of motor moment of inertia of the rotor speed from to the number of rotation per hour.Speed up to see if there are additional rotational inertia or there is an additional load torque of the motor starting time will in

42、crease.This suggests that due to the heat load the motor allows less starting frequency.星光电动机 STARLIGHT SERIES ELECTRIC MOTOR1718技术参数 Technical Parameter型号Type额定功率Rated Output额定转速Rated Speedrpm 功率因数Powerfactorcos 额定转矩Rated Torque NmYE3 631-2YE3 632-2YE3 711-2YE3 712-2YE3 801-2YE3 802-2YE3 90S-2YE3 9

43、0L-2YE3 100L-2YE3 112M-2YE3 132S1-2 YE3 132S2-2 YE3 160M1-2 YE3 160M2-2 YE3 160L-2 YE3 180M2-2 YE3 200L1-2 0.18 0.250.37 0.550.751.11.52.23 45.5 7.5 1115 18.522300.250.37 0.50.75 1 1.52345.57.5101520253040 27302730275027502880288028952895289529052930293029452945294029552960效率Efficiency%(Ie3)效率75%负载E

44、fficiency at 75%load效率50%负载 Efficiency at 50%load额定电流 Rated current A堵转转矩额定转矩Ts/Tn最转矩额定转矩Tmax/Tn堵转电流额定电流Is/In重量Weightkg同步转速 synchronous speed 3000rpm,380V 50Hz 2P同步转速 synchronous speed 1500rpm,380V 50Hz 4PkWHP400V 415V380V65.969.773.877.880.782.784.285.987.188.189.290.191.2 91.9 92.4 92.793.365.969.

45、773.877.880.782.784.285.987.188.189.290.191.2 91.9 92.4 92.7 93.364.668.372.376.2 79.181.082.584.285.486.387.488.389.4 90.190.6 90.891.4 0.800.81 0.810.820.820.830.840.850.870.880.880.880.890.890.890.890.890.520.67 0.94 1.311.722.433.224.586.027.8410.614.420.627.9 34.2 40.5 54.9 0.490.64 0.89 1.241.

46、642.313.06 4.355.717.4510.113.719.626.532.538.5 52.10.470.620.86 1.201.58 2.232.954.195.517.189.7513.218.925.531.337.150.3 0.630.871.281.912.493.654.957.26 9.9013.117.924.435.748.6 60.171.196.82.22.22.22.32.32.22.22.22.22.22.02.02.02.02.02.02.02.22.22.22.32.32.32.32.32.32.32.32.32.32.32.32.32.35.55.

47、56.1 6.1 7.0 7.37.67.67.88.38.37.98.18.18.28.27.66.16.46.87.98.8913.51723.2404248113123142182246YE3 631-4YE3 632-4YE3 711-4YE3 712-4YE3 801-4YE3 802-4 YE3 90S-4 YE3 90L-4YE3 100L1-4YE3 100L2-4YE3 112M-4YE3 132S-4YE3 132M-4YE3 160M-4YE3 160L-4YE3 180M-4YE3 180L-4YE3 200L-4 0.12 0.18 0.25 0.37 0.55 0.

48、75 1.1 1.5 2.2 345.5 7.5111518.52230 0.180.25 0.37 0.5 0.75 11.5 23 45.57.51015202530401320 13201340134014001420 14451445145014501450146014601465146514701470147564.8 69.9 73.5 77.3 80.8 82.584.1 85.3 86.7 87.7 88.689.690.491.492.192.69393.664.869.973.5 77.3 80.8 82.584.1 85.3 86.7 87.7 88.689.690.49

49、1.492.192.69393.663.5 68.5 72.0 75.8 79.280.982.483.685.0 85.986.887.888.689.690.3 90.7 91.191.7 0.720.73 0.74 0.75 0.75 0.75 0.76 0.77 0.81 0.820.820.830.840.850.860.860.860.86 0.39 0.54 0.70 0.97 1.38 1.84 2.61 3.47 4.76 6.348.37 11.2 15.0 21.5 28.8 35.3 41.8 56.6 0.370.51 0.66 0.92 1.31 1.75 2.48

50、 3.3 4.52 6.027.95 10.714.3 20.4 27.3 33.5 39.7 53.8 0.36 0.49 0.640.891.261.69 2.393.184.36 5.8 7.6610.3 13.7 19.7 26.3 32.3 38.3 51.8 0.871.301.782.643.755.047.279.91 14.6 20.026.536.049.171.797.8120.2142.9194.2 2.1 2.1 2.1 2.1 2.4 2.32.32.32.32.3 2.2 2.0 2.0 2.2 2.22.02.02.02.2 2.2 2.2 2.2 2.32.3

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