1、 Welding Procedure Specifications焊接工艺规程(WPS)Company Name公司名称江苏海光重工WPS No.编号WPS-11001版本号Rev.0Welding Process(es)焊接方法GMAWType(s)自动化程度Semi-auto半自动Supporting PQR No.依据工艺评定号 PQR-11001 Limitations 限制： This procedure is not qualified for Notch Toughness applications. 此规程不适用于具有冲击要求的焊接 JOINTS 接头 (QW-402)Join
2、t Design: butt joint Or corner joint 接头型式: 对接或角接 Root Spacing (根部间隙) Details as drawing 详见图纸 Backing衬垫: yes no 有或无 Backing Material (Type): Weld metal or base metal 衬垫材料(型式): 焊缝金属或母材 Metal金属 Non-fusing Metal非熔金属 Nonmetallic非金属 Other其它 Retainers 成型块Sketches，Production Drawing, Weld Symbols, or Writte
3、n Description should show the general arrangement of the parts to be welded. Where applicable, the details of weld groove may be specified.Details as drawing BASE METALS 母材 (QW-403)P-No.分类号 / Group No.组号 / to P-No.与分类号 / Group No.组号 / or或Specification and type/ grade or UNS Number钢号和等级号为 GB/T 3274-2
4、007 Q235 to Specification and type/ grade or UNS Number与钢号和等级号为 GB/T 3274-2007 Q235 or或 Chem. Analysis and Mech. Prop.化学成分和力学性能为 / to Chem. Analysis and Mech. Prop.与化学成分和力学性能为 / Base Metal Thickness Range母材厚度范围: Groove 坡口焊缝: 5-200mm Fillet 角焊缝: All 所有 Maximum pass thickness1/2in(13mm) (yes) (No) Oth
5、er 其它: None FILLET METALS 填充金属 (QW-404)GMAW /Spec. No.(SFA) 标准号:NAAWS No(Class)分类号:NAF-No. 注1A-No. 注1Size of Filler Metals 填充金属尺寸:1.0 mm，1.2 mmFiller metal product form Solid Supplemental filler metalNot Used合金元素的成分Alloy chemical compositionNAWeld Metal Thickness Range焊缝金属厚度范围:Groove 坡口焊缝:Max 200 mm
6、Fillet 角焊缝:All 所有Electrode-flux(Class) 焊丝-焊剂分类号:NAFlux typeNAFlux Trade Name 焊剂商标名称:NAConsumable Insert 熔化嵌条:NAOther其它:注1：常州正阳焊接材料有限公司GB/T8110-2008 JY50-6(ER50-6) WPS No./Rev.: WPS-11001/Rev.0 POSITIONS 焊接位置 (QW-405)Position(s) of groove 坡口焊缝位置: All Welding Progression(Up or Down)焊接方向(向上或向下): Up Dow
7、n / Position(s) of Fillet 角焊缝位置: All Other None PREHEAT 预热 (QW-406) Preheat Temp. .Min. 最小预热温度: 10 Inter pass Temp. Max.最大层间温度: 80 Preheat Maintenance 预热保持方式: AS Welding Other None POSTWELD HEAT TREATMENT 焊后热处理 (QW-407) Not Used Temperature Range 温度范围: 61015 Time Range 保温时间: 3小时h Other None GAS 保护气体
8、 (QW-408) GTAWPercent Composition百分比组成Gas(es)气体 Mixture混合比Flow Rate流量Shielding保护气: CO2 Ar 80% ：20% 15-25L/Min Trailing尾部保护: No 无 NA NA Backing背部保护: No 无 NA NA Other None ELECTRICAL CHARACTERISTICS 电特性 (QW-409)WeldPass(es)焊道Process焊接方法Filler Metal填充金属Current电流Volt Range电压范围(V)Travel Speed焊接速度范围(mm/mi
9、n)其它OtherClass种类Dia.直径(mm)Type Polar.极性Amp. Range电流范围(A)1GMAWER50-61.0DCEP180-22016-24/2-3GMAWER50-61.0DCEP180-22024-28/othersGMAWER50-61.2DCEP230-28028-35/Pulsing Current 脉冲电流: None Heat input(max)最大线能量: NA Tungsten Electrode Size and Type 钨极尺寸和类型: NA Mode of Metal Transfer for GMAW 金属过渡方式(GMAW): G
10、lobular Transfer 融滴过渡 Electrode Wire feed speed range 送丝速度范围: As required for Amps 根据电流需要 Other NA TECHNIQUE 焊接技术 (QW-410)String or Weave Bead 有无摆动: Weave or String 摆或不摆 Orifice or Gas Cup Size 喷嘴尺寸: OD 8-12 mm Initial and Inter pass Cleaning 打底或层间清理: 任何机械或化学的方式（化学方式不适用于第二道及第三层以后的焊道） Any mechanical
11、or chemical method (chemical method not apply to the 2nd pass and 3rd layer and after) Method of Back Gouging 背面清理方法: Brushing or Grinding刷理或打磨 Oscillation 摆动方式: NA Contact Tube to Work Distance 导电嘴至工件距离: 12 to 15mm Single or Multiple Pass (Per side) 单道焊或多道焊(每侧): single or multiple单道或多道 Single or Mu
12、ltiple Electrodes单丝焊或多丝焊: NA Electrode spacing 电极间距 NA Peening 有无锤击: NA Closed to out chamber:闭室焊到室外焊 NA Other其它: None 无 Prepared by 编制: Date: Approved by 批准: Date: Welding Procedure Specifications焊接工艺规程(WPS)Company Name公司名称江苏海光重工WPS No.编号WPS-11002版本号Rev.0Welding Process(es)焊接方法FCAWType(s)自动化程度Semi-
13、auto半自动Supporting PQR No.依据工艺评定号 PQR-11002 Limitations 限制： This procedure is not qualified for Notch Toughness applications. 此规程不适用于具有冲击要求的焊接 JOINTS 接头 (QW-402)Joint Design: butt joint Or corner joint 接头型式: 对接或角接 Root Spacing (根部间隙) Details as drawing 详见图纸 Backing衬垫: yes no 有或无 Backing Material (Typ
14、e): Weld metal or base metal 衬垫材料(型式): 焊缝金属或母材 Metal金属 Non-fusing Metal非熔金属 Nonmetallic非金属 Other其它 Retainers 成型块Sketches，Production Drawing, Weld Symbols, or Written Description should show the general arrangement of the parts to be welded. Where applicable, the details of weld groove may be specifi
15、ed.Details as drawing BASE METALS 母材 (QW-403)P-No.分类号 / Group No.组号 / to P-No.与分类号 / Group No.组号 / or或Specification and type/ grade or UNS Number钢号和等级号为 GB/T 3274-2007 Q235 to Specification and type/ grade or UNS Number与钢号和等级号为 GB/T 3274-2007 Q235 or或 Chem. Analysis and Mech. Prop.化学成分和力学性能为 / to Ch
16、em. Analysis and Mech. Prop.与化学成分和力学性能为 / Base Metal Thickness Range母材厚度范围: Groove 坡口焊缝: 5-200mm Fillet 角焊缝: All 所有 Maximum pass thickness1/2in(13mm) (yes) (No) Other 其它: None FILLET METALS 填充金属 (QW-404)GMAW /Spec. No.(SFA) 标准号:NAAWS No(Class)分类号:NAF-No. 注1A-No. 注1Size of Filler Metals 填充金属尺寸:1.2 mm
17、Filler metal product form SolidSupplemental filler metalNot Used合金元素的成分Alloy chemical compositionNAWeld Metal Thickness Range焊缝金属厚度范围:Groove 坡口焊缝:Max 200 mmFillet 角焊缝:All 所有Electrode-flux(Class) 焊丝-焊剂分类号:NAFlux typeNAFlux Trade Name 焊剂商标名称:NAConsumable Insert 熔化嵌条:NAOther其它:注1：常州正阳焊接材料有限公司GB/T10045-
18、2001 E501T-1 WPS No./Rev.: WPS-11002/Rev.0 POSITIONS 焊接位置 (QW-405)Position(s) of groove 坡口焊缝位置: All Welding Progression(Up or Down)焊接方向(向上或向下): Up Down / Position(s) of Fillet 角焊缝位置: All Other None PREHEAT 预热 (QW-406) Preheat Temp. .Min. 最小预热温度: 10 Inter pass Temp. Max.最大层间温度: 80 Preheat Maintenance
19、 预热保持方式: AS Welding Other None POSTWELD HEAT TREATMENT 焊后热处理 (QW-407) Not Used Temperature Range 温度范围: 61015 Time Range 保温时间: 3小时h Other None GAS 保护气体 (QW-408) GTAWPercent Composition百分比组成Gas(es)气体 Mixture混合比Flow Rate流量Shielding保护气: CO2 NA 15-25L/Min Trailing尾部保护: No 无 NA NA Backing背部保护: No 无 NA NA
20、Other None ELECTRICAL CHARACTERISTICS 电特性 (QW-409)WeldPass(es)焊道Process焊接方法Filler Metal填充金属Current电流Volt Range电压范围(V)Travel Speed焊接速度范围(mm/min)其它OtherClass种类Dia.直径(mm)Type Polar.极性Amp. Range电流范围(A)AllFCAWE501T-11.2DCEP250-30028-35/Pulsing Current 脉冲电流: None Heat input(max)最大线能量: NA Tungsten Electrod
21、e Size and Type 钨极尺寸和类型: NA Mode of Metal Transfer for GMAW 金属过渡方式(GMAW): Globular Transfer 融滴过渡 Electrode Wire feed speed range 送丝速度范围: As required for Amps 根据电流需要 Other NA TECHNIQUE 焊接技术 (QW-410)String or Weave Bead 有无摆动: Weave or String 摆或不摆 Orifice or Gas Cup Size 喷嘴尺寸: OD 8-12 mm Initial and In
22、ter pass Cleaning 打底或层间清理: 任何机械或化学的方式（化学方式不适用于第二道及第三层以后的焊道） Any mechanical or chemical method (chemical method not apply to the 2nd pass and 3rd layer and after) Method of Back Gouging 背面清理方法: Brushing or Grinding刷理或打磨 Oscillation 摆动方式: NA Contact Tube to Work Distance 导电嘴至工件距离: 12 to 15mm Single or
23、 Multiple Pass (Per side) 单道焊或多道焊(每侧): single or multiple单道或多道 Single or Multiple Electrodes单丝焊或多丝焊: NA Electrode spacing 电极间距 NA Peening 有无锤击: NA Closed to out chamber:闭室焊到室外焊 NA Other其它: None 无 Prepared by 编制: Date: Approved by 批准: Date: Welding Procedure Specifications焊接工艺规程(WPS)Company Name公司名称江
24、苏海光重工WPS No.编号WPS-11003版本号Rev.0Welding Process(es)焊接方法GMAWType(s)自动化程度Semi-auto半自动Supporting PQR No.依据工艺评定号 PQR-11003 Limitations 限制： This procedure is not qualified for Notch Toughness applications. 此规程不适用于具有冲击要求的焊接 JOINTS 接头 (QW-402)Joint Design: butt joint Or corner joint 接头型式: 对接或角接 Root Spacing
25、 (根部间隙) Details as drawing 详见图纸 Backing衬垫: yes no 有或无 Backing Material (Type): Weld metal or base metal 衬垫材料(型式): 焊缝金属或母材 Metal金属 Non-fusing Metal非熔金属 Nonmetallic非金属 Other其它 Retainers 成型块Sketches，Production Drawing, Weld Symbols, or Written Description should show the general arrangement of the part
26、s to be welded. Where applicable, the details of weld groove may be specified.Details as drawing BASE METALS 母材 (QW-403)P-No.分类号 / Group No.组号 / to P-No.与分类号 / Group No.组号 / or或Specification and type/ grade or UNS Number钢号和等级号为 GB/T 3274-2007 Q235 to Specification and type/ grade or UNS Number与钢号和等级
27、号为 GB/T 3274-2007 Q345 or或 Chem. Analysis and Mech. Prop.化学成分和力学性能为 / to Chem. Analysis and Mech. Prop.与化学成分和力学性能为 / Base Metal Thickness Range母材厚度范围: Groove 坡口焊缝: 5-200mm Fillet 角焊缝: All 所有 Maximum pass thickness1/2in(13mm) (yes) (No) Other 其它: None FILLET METALS 填充金属 (QW-404)GMAW /Spec. No.(SFA) 标
28、准号:NAAWS No(Class)分类号:NAF-No. 注1A-No. 注1Size of Filler Metals 填充金属尺寸:1.0 mm，1.2 mmFiller metal product form Solid Supplemental filler metalNot Used合金元素的成分Alloy chemical compositionNAWeld Metal Thickness Range焊缝金属厚度范围:Groove 坡口焊缝:Max 200 mmFillet 角焊缝:All 所有Electrode-flux(Class) 焊丝-焊剂分类号:NAFlux typeNAFlux Trade Name 焊剂商标名称:NAConsumable Insert 熔化嵌条:NAOther其它:注1：常州正阳焊接材料有限公司GB/T8110-2008 JY50-6(ER50-6) WPS No./Rev.: WPS-11003/Rev.0 POSITIONS 焊接位置 (QW-405)Position(s) of groove 坡口焊缝位置:
