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星光传动NCJ系列齿轮减速机选型说明书.pdf

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1、星光传动官站星光传动官微信NCJ系列轮减速机NCJSERIESGEARSPEED REDUCER公司简介COMPANY PROFILE Guangdong Starshine Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise which established in 1965.While pursuing the spiritual and material happiness of all employees,With the Mission”with industry-leading redu

2、ction and transmission technology to drive industrial renewal”and Vision”Build a conscious organization,become a happy enterprise serving the world”.Starshinehas a strong technical force with over 400 employees at present,including over 40 engineering technicians,andkinds of advanced processing mach

3、ines and testing equipment.Thanks to the Provincial Engineering Technology Research Center,the speed reducer product laboratory,the modern R&D and production base,that make Starshine has a good foundation to develop and service for high-end speed reducers.Our main products include:helical geared mot

4、or,worm gearboxes,planetary gearboxes,speed variators,cycloidal gearboxes,helical-hypoid gearboxes,which widely used in ceramic industry,glass industry,woodworking machinery,high voltage switch,food&beverage,packaging&printing,Storage&logistics,hoisting&transportation facilitiesetc,Starshine technic

5、ally provide the professional product&service for the medium and high-end customers,and our gearboxes are best-selling in both domestic and abroad market,such as Europe,North America,South America,Middle East,South Asia,Southeast Asia,Africaetc more than 20 countries and regions.In future,Starshine

6、will hold the business creed of“serving customer,diligence&simplicity,self-criticism,innovation,honesty,teamwork”,and take“authenticity,altruism,openness,innovation,responsibility,collaboration”as core values.Focus on customers requirements and provide them the competitive transmission solution and

7、create value for them constantly,and create a preferred brand of replacing import products and upgrading continuously for the end users.Between Dynamic and Static,Simple is Extraordinary,lets go forward hand in hand and make a brilliant future!东星光传动股份有限公司前身是家创建于1965年的国有军企业国营星光模具,公司在追求全体员物质和精神双重幸福的同时

8、,以业领先的减变速机应技术,驱动全球业新为使命,建设觉悟型组织,成为服务全球的幸福企业为愿景。公司技术量雄厚,现有员420余,其中程技术员40多名,和各种先进的加制造和检测设备,依托省级程技术研究中、减速机产品试验室和现代化研发和产基地,为端减变速机产品的业应开发和服务提供了良好的发展基础。公司主导产品有:NCJ系列轮减速机、R/S/K/F系列精度轮减速机、RV系列蜗杆减速器、SNKG系列轮减速机、JWB-X系列机械级变速器、B/JXJ系列摆线针轮减速机、SCK系列准双曲轮减速机等七系列产品可供选,公司泛服务于陶瓷、纺织、玻璃、压开关、品饮料、包装印刷、仓储物流、起重运输等装备制造和应业,专为

9、中端户提供专业的产品和服务。产品畅销国内,远销欧美、中东、东南亚等20多个国家和地区。在未来的发展中,星光传动聚焦客户需求,提供有竞争的传动解决案,持续为客户创造价值,打造端制造业和终端户“替代进、升级换代”的选品牌!动静之间,唯简不凡;携同,星光灿烂!产品说明 Product description星光NCJ系列轮减速机是种低温升、低噪、效率的轮减速机;产品遵循模块化、最优化设计理念,运有限元分析技术,采独特的低噪轮形设计、确保设计的先进性;本产品具有体积,承载能强、运转平稳、使可靠、寿命、免维护等特点。可与变频器组成多种形式的变速减速机,可满客户不同的需求。Xingguang NCJ se

10、ries helical gearbox is modularly designed new product with low temperature rise,low noise and high efficiency.To keep up with the advanced trend in this field,it applies Finite element analysis technology and adopts unique Low noise gear tooth design.The product is of small size.stable operation,lo

11、ng service life,high capacity and reliability,last but not least,maintenance-free.It can combine with frequency converter to form variable speed helical gearbox of a variety of forms to meet the different needs of customers.性能特性 Characteristics1.能耗低、噪低、振动,减速机的效率可达92%-96%。2.采特制宽频电机,满载时可在频率 20Hz-60Hz范

12、围内正常使。3.零部件均采模块化产,互换性强。4.铸铁箱体,刚性好、强度、散热性能优异。5.轮副采渗碳淬热处理艺,采独特的低噪形向设计,确保产品的使寿命,同时保证设计的先进性。6.扭、体积、温升低、输出速度范围。7.采专轮润滑脂,保证减速机正常运转20000 时,不需换油。1.Low energy consumption,low noise,small vibration,low temperature rise,wide output speed,and high efficiency:92%-96%.2.Special broadband wide-voltage motor,workin

13、g normally under full load between 20Hz-60Hz.3.Modular design with strong interchangeability.4.Iron cast housing,good rigidity,high strength and excellent heat-loss.5.Advanced design:Gear Pair processed by carbur-izing and quenching heat treatment;and unique low noise gear tooth design to ensure the

14、 service life.6.Large torque,small volume,low temperature rise and wide output speed.7.Special gear grease to guarantee normal operation time:change oil at 20000 operating hours.应用领域 Application本产品泛应于陶机、钢铁、化、油、饮料、品、电、制、制药、纺织等各业产动线和业装备的动传动和变速传动,详情清向我公司咨询。NCJ Series helical gearbox may be applied to a

15、utomatic production line and industrial equi-pment in industries like ceramic,iron and steel,chemical,oil,beverages,food,electronics,leat-her,pharmaceutical,textile,power transmission and variable speed transmission,etc.For more information,please contact us.国之星光NCJ系列轮减速机NCJ Series Gear Speed Reduce

16、r03-20SNKG200/405斜轮伞轮减速机SNKG200/405 Helical-bevel Gear Motor 21-27SMQ340伺服驱控体机SMQ340 Servo Drive Control Integrated Geared Motor28-32NCJ系列轮减速机 NCJSERIESGEARSPEED REDUCER使系数 Service factor选减速机要考虑定的使系数(表示),使系数 由每天运时间和启停频率所决定,根据三种负载类型,可从图中BB确定读取驱动案的使系数.从图中确定的使系数定要于或等于从选型表中所给的使系数。When it comes to select

17、ing a gearbox,service factor(short for )must be taken into consideration.And the BBdepends on daily operating time and start-up froquency.The graph below shows figure at three load Bclassification condition,the fromthe graph is for reference.The to be chosen from this graphshould BBmatch requirement

18、 as stated in the selection table.B 举例:类载荷,每天运时间为13时(按16时/天查图),每时启停350次,选使系数在图中为=1.52,根据选型表所选择的减速机B 1.52。BExample:load classification II,13 hours/day operating time(check the figure at 16h/d)and 350 cyeles/hours service factor=1.52 as shown in fig.2.According Bto the selection table,service factor o

19、f reducer selected should be 1.52 or more.?.?.?.?.?.?.?.?.?.?.?.?.?.?.?.?.?.?.?.?.?.?.?.?.?IIIIIII:均匀载荷(Uiform load);II:中等冲击载荷(Moderate shock load);:强冲击载荷(Severe shock load);fB?*?*?*Number of starts and stops/hour*每时启停次数载荷分类 Load classification作机类型Service machine载荷分类代号Load classification作机类型Service

20、machine载荷分类代号Load classification作机类型Service machine载荷分类代号Load classification传送运输机类Conveyor搅拌机(半液体)Agitator(Semi-liquid)平板输送机Pallet conveyor平衡块升降机Balanced elevator 槽式输送机Trough conveyor带式输送机(件)Belt conveyor(large)带式输送机(碎料)Belt conveyor(Broken material)简式粉输送机 Barrel flour conveyor冷却滚筒Cooling drum燥滚筒Dry

21、ing drum搅拌机Agitator造纸机械类Paper Machinery压光机Calender machine多层纸板机Multilayer board machine染布机Dyeing machine 针织机Knitting loom 轧布机Mangle 拉机Napper 漂染Bleaching and dyeing污处理设备Water treatment equipment 箅筛Grating screen0102使系数 Service factor链式输送机Chain conveyor环式输送机Conveyor货物升降机Goods lifts卷扬机Hoisting machine倾

22、斜卷扬机Ineline hoists连杆式输送机Link corveyer燥镶简Drying drum上光镶筒Polishing roller搅 案 机Pulp machine吸 辊Suction rolle吸滚压机Water roller威 罗 机Willow machine化学输液器Chemical infusion集液器Liquid receiver螺旋脱器Spiral dehydrator浮渣破碎器Scum breaker快搅拌器Fast/Slow blender浓缩器Coocentrator真空过滤器Vacuum filter洗箱Gas washing sieve转Rolling s

23、tane进滤Water filter造纸机械类Paper Machinery蓝粉碑机Sugar cane crusher酱状物吊桶Past bucket映酣菜清洗机Chaff beet ckeaner带式切机Belt slicer包装机Packing machine淮注及装箱机器Fillisg and packing machine蘸压榨机Sugarcane erushing machine蓝切断机Sugancane culing machine和 机Dough kneading machine磨 机Flour milling machine化类Chemical industry控拌机(液体)

24、Blender(Liquid)纸浆切碎机Pulp shredding machine潮纸滚压机Damp pape olling machine纺织机械类Textile machinery料、瓷料加机床类Ssone,china clay materials machine tools送 料 器feeding machine织 布 机Loom精 制 桶Refined barre威 罗 机Box willow配料器Batche碾 光 机Rice milling machine桡 理 机Carding machine 桶Dry barrel烘 机Dryer印染机床Prining and dyeing

25、machine球磨机Ball mill挤压粉碎机Crushing mill破碎机Crusher压砖机Brick machine锤式粉碎机Hammer mill回转窑Rouary kiln管形磨机Cylindrical grinder 注:其他未涉及业,请咨询我公司Notes:Other industries not mentioned here lease contnet usNCJ系列轮减速机 NCJSERIESGEARSPEED REDUCER减速电机Geared motor12 3 456 7 891011型号表示 Model representationNCJ F 04 F XGY 8

26、0 N 4 0.75 94.51 M1 270 200/35120304NCJT系列轮减速机NCJT Series Gear Speed ReducerNCJF系列轮减速机NCJT Series Gear Speed Reducer13产品代码:NCJ系列轮减速机 Code:NCJ series helical gearbox安装形式:T-底脚安装 F-法兰安装 IMounting Position:T-foot-mounted F-flange-mounted 减速机机座号:04-机座号 04、05Gearbox Base:No.04-Base No.04、05 输形式:F-带输法兰、-直联

27、输、PC-减速箱、04Y2-孖机Input Type:F-with input flange,N/A-inline motor,PC-small gearbox,/04Y2-Connecting gearbox电机代码:普通XGY、防爆YB、制动YEJ、变频YVF、多速YD变频制动YPEJMotor Code:OrdinaryXGY,Explosion-proofYB,BrakeYEJ,Variable frequeney YVF,Muti-speed YD,Variable frequency&brake-YPEJ 电动机规格代号:80-电机中为80mm Frame Size:80 Heig

28、ht of motor center is 80mm电动机极数:2、4、6,4-电动机极数为4 Number of Poles:2、4、6,44P 电机功率:有数据表示带电机,数据表示不带电机Motor powei:Data shown means with motor,No datn meang without motar减速机传动:减速机传动为94.51 Ratio:94.51 安装位置:M1、M2、M3、M4、M5、M6安装Mounting poslion:M1、M2、M3、M4、M5、M6 mounting posion 电动机定铁:度代号 C、D、K、N、S、M、L Stator L

29、engih:C、D、K、N、S、M、L123456789101112接线盒位置:0、90、180、270安装Thermal box postlon:0、90、180、270 13法兰直径:标准安装,Y2-Y2系列法兰,200/35-200法兰/35输出轴,230/35-230法兰/35输出轴 Flange diameter:no-standard,2-Y2 series flange,200/35-200flange/35output shaft,230/35 230flange/35output shattNCJ系列轮减速机 NCJSERIESGEARSPEED REDUCER减速电机减速电

30、机Geared motor安装位置 Torque arm mounting positionNCJT系列 NCJT Series符 号Symbol意 义Meaning?器Breather Value进线?In Line PlugNCJF系列 NCJF Series符 号Symbol意 义Meaning?器Breather Value进线?In Line Plug0506NCJ系列轮减速机 NCJSERIESGEARSPEED REDUCER减速电机Geared motor减速器选型表 Gear unit selection tables输出转速 输出转矩 传动比 出轴许用径向负载 使用系数 型

31、 号 Motorpower Output speed Output torque Ratio Permitted overhung load Model Service facto P KWr/min N.m N Tana功 率 FR21)1.34 1.44 1.59 1.83 1.98 2.60 3.25 4.24 6.90 7.45 8.62 10.32 11.27 12.17 14.07 0.22 0.26 0.33 0.44 0.65 1.31 1.37 1.60 1.70 2.02 2.68 3.38 4.18 5.831.34 1.44 1.59 1.83 0.25NCJF04PC

32、-XGY71C4NCJT04PC-XGY71C4额定扭矩500N.mNCJT05B/04Y2-XGY71C4 NCJT05/04Y2-XGY71C4额定扭矩750N.mNCJF04-XGY71C4NCJT04-XGY71C41570 1462 1321 1147 1061 808 647 495 312 288 249 208 191 177 153 8388 7065 5693 4227 2879 1482 1410 1209 1135 958 722 572 462 4912244 2091 1888 1640 981.24 908.95 844.15 733.17 685.31 502.

33、76 402.74 308.24 192.88 178.41 154.30 128.90 118.00 109.30 94.51 5991.0 5045.5 4066.1 3018.7 2056.2 1019.1 969.9 831.3 780.4 658.9 496.7 393.7 318.0 228.0981.24 908.95 844.15 733.17 1120010950105501000097008710798071606380627060705800568055705360439004100037600337002880021500224502100020600190001650

34、01490013300112001120010950105501000007080.32 0.34 0.38 0.44 0.47 0.62 0.77 1.01 1.60 1.73 2.01 2.40 2.62 2.83 3.27 0.09 0.11 0.13 0.18 0.26 0.51 0.53 0.62 0.66 0.78 1.04 1.31 1.62 1.530.22 0.24 0.26 0.30 NCJF05/04Y2-XGY71C4 NCJT05/04Y2-XGY71C4额定扭矩750N.mNCJF04PC-XGY71D4NCJT04PC-XGY71D4 额定扭矩500N.m0.37

35、输出转速 输出转矩 传动比 出轴许用径向负载 使用系数 型 号 Motorpower Output speed Output torque Ratio Permitted overhung load Model Service facto P KWr/min N.m N Tana功 率 FR21)1.98 2.60 3.25 4.24 6.90 7.45 8.62 10.32 11.27 12.17 14.07 0.22 0.26 0.33 0.44 0.65 1.31 1.37 1.60 1.70 2.02 2.68 3.38 4.18 5.838.94 10.71 11.69 12.63

36、14.60 16.19 18.82 23.18 0.37NCJF04PC-XGY71D4NCJT04PC-XGY71D4 额定扭矩500N.mNCJT05B/04Y2-XGY71D4 NCJT05/04Y2-XGY71D4额定扭矩750N.mNCJF04-XGY71D4NCJT04-XGY71D41517 1155 925 708 461 427 369 308 282 261 226 12415 10456 8426 6256 4261 2112 2087 1789 1679 1418 1069 847 684 491529 442 404 374 324 292 251 204 685.3

37、1 502.76 402.74 308.24 192.88 178.41 154.30 128.90 118.00 109.30 94.51 5991.0 5045.5 4066.1 3018.7 2056.2 1019.1 969.9 831.3 780.4 658.9 496.7 393.7 318.0 228.0154.30 128.90 118.00 109.30 94.51 85.25 73.34 59.54 9700871079807160565057805630545053605270510043900410003760033700288002150022450210002060

38、01900016500149001330011200468041004400461547104850505548850.33 0.43 0.54 0.71 1.08 1.17 1.36 1.62 1.77 1.91 2.21 0.06 0.07 0.09 0.12 0.18 0.36 0.36 0.42 0.45 0.53 0.70 0.89 1.10 1.530.95 1.13 1.24 1.34 1.54 1.71 1.99 2.45 NCJF05/04Y2-XGY71D4 NCJT05/04Y2-XGY71D4额定扭矩750N.mNCJF04-XGY80K4 NCJT04-XGY80K4

39、0.55 i fB i fBNCJ系列轮减速机 NCJSERIESGEARSPEED REDUCER减速电机Geared motor减速器选型表 Gear unit selection tables输出转速 输出转矩 传动比 出轴许用径向负载 使用系数 型 号 Motorpower Output speed Output torque Ratio Permitted overhung load Model Service facto P KWr/min N.m N Tana功 率 FR21)31.59 39.44 48.17 58.43 77.18 121.59 152.82 15.86 19

40、.44 23.39 32.09 39.43 47.59 60.00 81.18 125.45 153.33 7.20 9.76 13.57 18.69 23.79 29.37 37.38 48.87 71.10 90.49 144.0512.72 14.71 16.30 18.95 23.35 0.55150 120 98 81 61 39 31 298 243 202 147 120 99 79 58 38 31 666 330 238 173 136 110 86 66 46 36 23514 444 401 345 280 43.68 34.99 28.65 23.62 17.88 11

41、.35 9.03 87.00 71.00 59.00 43.00 35.00 29.00 23.00 17.00 11.00 9.00 191.66 141.33 101.73 73.83 58.01 46.99 36.92 28.24 19.41 15.25 9.58109.30 94.51 85.25 73.34 59.54 43353935355533252815265525552480326033853200308029302775255522852135103901052010340991095209120865081057350688060103350302032703520342

42、009103.34 4.17 5.09 6.18 8.16 12.86 16.16 1.34 1.64 1.98 2.72 3.34 4.03 5.08 6.87 10.62 12.97 1.13 2.27 3.15 4.35 5.53 6.83 8.69 11.36 16.40 20.88 33.230.97 1.12 1.25 1.45 1.79 NCJF05-XGY80K4 NCJT05-XGY80K4 NCJF04-XGY80N4 NCJT04-XGY80N4 0.75输出转速 输出转矩 传动比 出轴许用径向负载 使用系数 型 号 Motorpower Output speed Out

43、put torque Ratio Permitted overhung load Model Service facto P KWr/min N.m N Tana功 率 FR21)31.82 39.73 48.52 58.85 77.74 122.47 153.93 23.56 32.33 39.71 47.93 60.43 81.76 126.36 154.44 9.84 13.66 18.83 23.96 29.58 37.65 49.22 71.61 91.15 145.0919.09 23.51 32.05 40.01 48.87 59.27 78.30 123.35 1.1NCJF0

44、5-XGY80N4 NCJT05-XGY80N4NCJT04B-XGY80N4 NCJT04J-XGY80N4 205 165 135 111 84 53 42 277 202 165 136 108 81 52 43 665 478 347 273 221 174 133 92 72 45502 408 299 240 196 162 122 78 43.68 34.99 28.65 23.62 17.88 11.35 9.03 59.00 43.00 35.00 29.00 23.00 17.00 11.00 9.00 141.33 101.73 73.83 58.01 46.99 36.

45、92 28.24 19.41 15.25 9.5873.34 59.54 43.68 34.99 28.65 23.62 17.88 11.35 3320320031002890250022852135183029202890278027752460222020858700902089508750850081607720708066605880300031252940282026702515229520252.43 3.04 3.71 4.50 5.95 9.37 11.77 1.44 1.98 2.43 2.93 3.70 4.96 7.67 9.38 1.13 1.57 2.16 2.75

46、 3.39 4.32 5.65 8.15 10.37 16.511.00 1.23 1.67 2.09 2.55 3.09 4.08 6.43 0.75 i fB i fBNCJF04-XGY80K4 NCJT04-XGY80K4NCJT04B-XGY80K4NCJT04J-XGY80K4NCJF04-XGY80N4 NCJT04-XGY80N4 NCJF04-XGY90S4NCJT04-XGY90S4NCJ系列轮减速机 NCJSERIESGEARSPEED REDUCER减速电机Geared motor减速器选型表 Gear unit selection tables输出转速 输出转矩 传动

47、比 出轴许用径向负载 使用系数 型 号 Motorpower Output speed Output torque Ratio Permitted overhung load Model Service facto P KWr/min N.m N Tana功 率 FR21)155.04 23.73 32.56 40.00 48.28 60.87 82.35 127.27 155.56 13.76 18.96 24.13 29.79 37.92 49.58 72.13 91.80 146.1432.05 40.01 48.87 59.27 78.30 123.35 155.04 32.56 40

48、.00 48.28 60.87 82.35 127.27 155.56 62 398 290 236 196 155 115 74 61 687 499 392 317 249 191 131 103 65408 327 268 221 167 106 84 396 322 267 212 157 101 83 9.03 59.00 43.00 35.00 29.00 23.00 17.00 11.00 9.00 101.73 73.83 58.01 46.99 36.92 28.24 19.41 15.25 9.5843.68 34.99 28.65 23.62 17.88 11.35 9.

49、03 43.00 35.00 29.00 23.00 17.00 11.00 9.00 1875110011001200194524352305211520006830728074407430732070806630630056502940282026702515229520251875180021002600243518552000191011128.09 1.00 1.38 1.69 2.04 2.58 3.48 5.38 6.58 1.09 1.50 1.91 2.36 3.01 3.93 5.72 7.28 11.591.23 1.53 1.87 2.27 2.99 4.72 5.93

50、 1.01 1.24 1.50 1.89 2.56 3.95 4.83 1.1NCJT04B-XGY90S4NCJT04J-XGY90S4 i fBNCJF05-XGY90S4NCJT05-XGY90S4NCJF04-XGY90L4NCJT04-XGY90L4NCJT04B-XGY90L4NCJT04J-XGY90L41.5输出转速 输出转矩 传动比 出轴许用径向负载 使用系数 型 号 Motorpower Output speed Output torque Ratio Permitted overhung load Model Service facto P KWr/min N.m N T

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