1、 | | | | | | | | | | | - -| | 2008 | - - Material Science Material Science Definition MachinabilityStrength Corrosion & resistance durabilitySpecial metallic features Allergic, re-cycling & environmental protection Chemical element Atom of Elements Atom and solid material The size, mass, charge of a
2、n atom, and is particles (Pronton,Nentron and Electron) Atom Constitutes Periodic Table Atom Bonding Metal and AlloyFerrous & Non Ferrous Metal Features of Metal Crystal Pattern Crystal structure, Space lattice & Unit cell X X C ray crystal analyics method Metal space lattice Lattice constant Mills
3、Index Metal Phase and Phase Rule Solid solution Substitutional type solid solution Interstital solid solution 仯 Intermetallic compound Transformation Transformation PointMagnetic TransformationAllotropic Transformation Thermal Equilibrium Phase RuleDegree of freedom Critical tempertureEutectic Perit
4、ectic Temperature Peritectic Reaction Peritectic Alloy Hypoeutetic Alloy Hyper-ectectic Alloy巴𡢹Y Equilibrium Comparision Plastic Deformation Slip Plan Distortion Work Hardening Annealing Crystal Recovery Recrystallization Properties & testing of metal Chemical Properties Physical Properties
5、Colour Magnetisum Specific resistivity & specific resistance Specific gravity & specific densitySpecific Heat Coefficient of thermal expansion Heat conductivity Mechanical properties() (Yield strangth) elastic limit, Yeungs module of elasticity to yield point Elongation Reduction of area鷽The Method
6、of Metal inspection Non C destructive inspections Penetrate inspection Magnetic particle inspectionRadiographic inspection Ultrasonic inspection Microscopic inspection Destructive InspectionImpact Test Fatigue Test Creep TestCreeps Strength Primary CreepSecondary CreepTertiary CreepPhysical properti
7、es of major Metal Elements C Industrial Standard C Ferrous & Non C ferrous Metal Magnetic General Soft Magnetic Hard Magnetic Magnetic Field Magnetic Induction Magnetic Permeability Magnetic Susceptibility (Xm) (Magnetic Force)(Magnetic Field)(Electron) 塢塢塢弰 Diamagnetism, Paramagnetic, Ferromagnetis
8、m,Antiferromagnetism & Ferrimagnetism Diamagnetism Dipole Negative effect Paramagnetic Positive magnetic susceptibility Ferromagnetism Transition element Positive energy exchange Outer valence electrons Chemical bond Spontaneous magnetization Magnetic domain Opposite span塢弰 Comparison of Diamagnetis
9、m, Paramagnetic & Ferromagnetism Antiferromagnetism Ferrimagnetism magnetic moment Net magnetic momentThe major element of steel Classification of Steel according to Carbon contents Steel PhasesName of steelFerriteCementitle Austenite弰 Pearlite &Eutectoid Austenite Carbon Steel Single Phase Metal Eu
10、tectoid Transformation Pearlite Hyppo-Eutectoid Pro-entectoid ferrite Hype-eutectoid Pearlite Coarse pearlite Medium pearlite Fine pearlite Magnetic Transformation Manufacturing of Steel Continuous casting process Electric furnace Soaking pit Killed steel Semi-killed steel() Rimmed steel Steel Produ
11、ction Flow Chart The Casting, Fogging, Extrusion, Rolling & Steel Casting Fogging Extrusion Rolling Drawing & stamping Special SteelGeneral Classification of Special Steel according to Element Classification of Special Steel according to End Usage () Free Cutting Stainless Steel Leaded Free Cutting
12、Steel Sulphuric Free Cutting Steel Hardenability Brittleness of Steel Cold brittleness Temper brittleness Specail Steel according to JIS Standard C JIS G4104Chrome steel to JIS G4104 C G4105 62Chrome Molybdenum steel to JIS G4105 C G4102 63Chrome Nickel steel to JIS G4102 C G4103 64Nickel, Chrome &
13、Molybdenum Steel to JIS G4103 C High manganese steel to JIS standard Chapter Four-Strip, Steel & Plate()( JIS G3141) 73 - 95Cold Rolled (Low carbon) Steel Strip (to JIS G 3141)General Cold Rolled Steel Strip American Standard C American Society for testing and materials (ASTM) JIS G3141() Decoding o
14、f cold rolled(Low carbon)steel strip JIS G3141 Drawing abillity Hardness洦 Surface finishProduction flow chart cold rolled steel coil sheet Cold rolled steel coil & sheet electro-plating & painting method ()End usages, industrial standard, quality, condition and hardness of cold rolled steel strip Ha
15、rdness & Tensile strength test()Elongation test (: 0.41.6壬0.1 3)Erichsen test (Thickness: 0.4mm to 1.6mm, figure round up to 0.1mm)()Camber Tolerance on Thickness & Width (500壬)Flatness (width500mm, temper: standard) CamberGeneral advice on handling & storage of cold rolled steel coil & sheet Rust P
16、rotection Speed of rusting Welding Gas Welding Submerged-arc Welding躸 Resistance Welding(: 30-32/)洦Spot welding conditions for bared (free from paint, oxides etc) Cold rolled mild steel sheets(T/S:30-32 Kgf/ m2) () Aging & Stretcher Strains (JIS G3141)Chemical composition C cold rolled stee
17、l sheet to JIS G3141 Cold Rolled Steel Sheet C Theoretical mass (JIS G3141) Mass of Cold-Rolled Steel Sheet to JIS G3141 Ordering of cold rolled steel strip/sheet () JIS standard & application of other cold Rolled Special Steel Electro-galvanized Steel Sheet/Electrolytic Zinc Coated Steel Sheet Gene
18、ral /Galvanic Action improving Weather & Corrosion Resistance of the Base Steel Sheet Paint AdhesionWelding of Electro-galvanized steel sheet Spot welding Seam welding ()Electro-galvanized Steel Sheet Production Flow Chart()Base metal, application, JIS & ASTM standard, and Normal thickness of galvan
19、ized steel sheet Zinc Coating Mass洦 Surface Treatment Cold-Rolled Steel Sheet/Strip Hot-Rolled Sheet/Strip Thickness Tolerance of Electrolytic Cold-rolled sheet Thickness Tolerance of Hot-rolled sheet Width Tolerance of Cold or Hot-rolled sheet Length Tolerance Theoretical Mass() Mass Calculation of
20、 coating (For equal coating)/MM ()Mass Calculation of coating (For differential coating)/MM (/) ( JIS G3303) GeneralConstruction of Electrolytic Tinplate (/) Production Process of Electrolytic Tinplate Mass of Tin Coating (JIS G3303-1987) Both Side Equally Coated Mass 治 Both Side Different Thickness
21、 Coated Mass 𡢵Grade, Plating type, Designation of Coating Mass & Common Coating Mass Markings & Designations of Differential Coatings Hardness (/) Single-Reduced Tinplate (/)Dual-Reduction Tinplate Type of Steel洦 Surface Finish Commonly Used Size Electrical Steel Sheet General Soft Magnetic
22、Material Narrow Hystersis Coercive Force Hard Magnetic Material Maximum Energy Product 躬The Advantage of Using Silicon low Carbon Steel (Grain-Oriented)(Non-Oriented) Grain Oriented & Non-Oriented End Usage and Designations of Electrical Steel Strip Classification of Silicon Steel Sheet for Electric
23、al Use Performance of Surface Insulation of Electrical Steel Sheets International Standard C Grain-Oriented Electrical Steel Silicon Steel Sheet for Electrical Use Grain-Oriented Electrical Steel()Magnetic Properties and Lamination Factor of SI-ORIENT-CORE& SI-ORIENT-CORE-HI B Electrical St
24、eel Strip (JIS and AISI Standard)Annealing Annealing of the Electrical Steel Sheet Annealing Precautionary Prevent Carbon ContaminationHeat from the Laminated Stacks Edges No Excessive Oxidation Stress Crelieving Annealing Temperature C (HI-B)Mechanical Properties and Lamination Factors of SI-ORIENT
25、-CORE-HI-B and SI-ORIENT-CORE Grain Orient Electrical Steel Sheets ; C (LS) Magnetic and Electrical Properties of SI-ORIENT-CORE-HI-B-LS C (LS) Mechanical Properties and Lamination Factors of SI-ORIENT-CORE-HI-B-LS()-(HI-B) (LS)Physical Tolerance of SI-ORIENT-CORE-HI-B, SI-ORIENT-CORE, & SI-CORE-HI-
26、B-LS GrainOriented Electrical Steel Sheets() C (HI-B) (LS)缰Standard Forms and Size of SI-ORIENT-CORE-HI-B,SI-CORE, & SI-ORIENT-CORE-HI-B-LS Grain-Oriented Electrical Steel Sheets Surface Insulation Lamination Factors of Electrical, Magnetic & Mechanical Non-Grain Oriented Electrical Coated (Low Carb
27、on) Steel Sheets for Casing,Electricals & Home Appliances Aluminized Silicon Alloy Steel Sheet General Feature of Aluminized Silicon Alloy Steel Sheet End Usages Chemical Resistance () C (JIS G3314) Hot-aluminum-coated sheets and coils to JIS G 3314 () C (ASTM A-463-77)35.7 JIS G3314 Mechanical Prop
28、erties of JIS G 3314 Hot-Dip Aluminum-coated Sheets and Coils Size Tolerance() Comparsion of various resistance of aluminized steel & other kinds of steel() Aluminum Steel Sheet, Production Flow Chart Weldability () Tips on welding of Aluminized sheet in comparasion with cold rolled steel stripSteel
29、 Plate Type of steel Plate & Related JIS, ASTM and Other Major Industrial StandardsProduction Flow Chart嶩 Ordering of Steel Plate Stainless Steel Definition of Stainless SteelClassification, Corrosion Resistant & Heat Resistance of Stainless Steel Chrome Stainless Steel 岻Martensite Stainless Steel 岻
30、Low Carbon Martensite Stainless Steel 岻Ferrite Stainless Steel Nickel Chrome Stainless Steel Precipitation Hardening Stainless Steel Fe / Mn / Al / Stainless Steel Magnetic Property & Stainless Steel Classification of Foil, Strip, Sheet & Plate by Thickness 汣 Surface protection film Designation of S
31、US Steel Special Use Stainless 洦 Surface finish(0.32.9mm)Mechanical Properties of Thin Stainless Steel(Thickness from 0.3mm to 2.9mm) C strip/sheet (301, 304, 631, CSP)Mechanical Properties of Spring use Stainless Steel C Stainless Steel C Type, Industrial Standard, Chemical Composition, Characteris
32、tic & end usage of the most commonly used Stainless Steel End Usage of Thinner Gauge Examples of End Usages of Strip, Sheet & Plate General Specification of Tension Annealed Stainless Steel Strips Heat-Resistance Stainless Steel Heat-Resistance Stainless Steel Chrome Heat Resistance Steel Ni - Cr He
33、at Resistance Steel Special Heat Resistance Steel Heat Resistance Super Alloy Specific Gravity of Heat C resistance steel plates and sheets stainless steel Stainless and Heat-Resisting Steels Power Spring Strip Power Spring Strip Classification and Materials Wind-up Spring Pull Back Power Spring() C
34、onvex Spring Strip Measure Tape Magic TapeDrawing of Magic Tap Constant Torque Spring Spring Force of Constant Torque Spring and Wing-up Spring Shape and Spring Back of Constant Torque Spring The Formula and Symbol of Constant Torque Spring Edge Finish HardnessHigh Carbon Tool Steel, Chemical Compos
35、ition and Usage The Length of 1 Kg of Spring Steel Strip SK-5 & AISI-301 /(100-200) Weight per one meter long (kg) (Width 100-200mm) SK-5 & AISI-301 (100-200) Length per one kg (Width 100-200mm) SK-5 & AISI-301 /(2.0-10)Weight per one meter long (kg) (Width 2.0-10mm) SK-5 & AISI-301 (2.0-10) Length
36、per one kg (Width 2.0-10mm) High Carbon Steel Strip Classification Classification According to Grain Structure C Classification According to Carbon ContainsCarbonSteel Strip For Spring Use Cold Rolled Strip Annealed Strip Hardened & Tempered Strip/ Precision C Quenched Steel Strip Bainite S
37、teel Strip Edge Finished Quenching Media Tempering Low & High Temperature Tempering High Temperature Tempering Annealing Full Annealing Diffusion Annealing Low Temperature Annealing Process Annealing Spheroidizing Annealing Bright Annealing Quenching Time QuenchingY Austempering Marquenchin
38、g End Usage of High Carbon Steel Strip C Cold-Rolled (Special Steel) Carbon Steel Strip to JIS G3311 Plate Metal Strip General Advantage of Using Plate Metal Strip Plated Layer of Plated Metal Strip Nickel Plated Chrome Plated Brass Plated Base Metal of Plated Metal StripIron & Low Carbon as Base Me
39、tal Stainless Steel as Base MetalCopper as Base Metal Brass as Base Metal Bearing Alloy General C JIS H 5401Bearing Alloy to JIS H 5401 Comparison of Tin base, Lead base and Zinc base alloy for Bearing purpose Fusible Alloy Soldering and Brazing Alloy Soldering Alloy C JIS H 4341Soldering Alloy to J
40、IS H 4341 Brazing Alloy Other Soldering Material Chapter Five Wire, Rod & Bar / Classification and End Products of Wire/Rod() JIS G 3532 Low Carbon Steel Wires ( Iron Wire ) to JIS G 3532 ()() ()Ordinary Low Carbon Steel Wire, Annealed Low Carbon Steel Wire, Galvanized low Carbon Steel Wire & Low Ca
41、rbon Steel Wire for nail manufacturing - classification, Symbol of Grade, Tolerance and Remarks. Mechanical Properites Weight of Zinc-Coating, Number of Dippings in Cupric Sulphate Test and Diameters of Mandrel Used for Coiling Test弰 Carbon Steel Wire Rods for Cold Heading & Cold Forging (to JIS G35
42、07)𣬴 Classification, Symbol of Grade and Chemical Composition Diameter Tolerance, Ovality and Average Decarburized Layer Depth Cold Drawn Carbon Steel Shafting BarAISI, JIS End Usage and Chemical Composition of Cold Drawn Carbon Steel Shafting Bar Cold Drawn Steel Bar Weight Table High Carbo
43、n Steel Wire Rod (to JIS G3506) Hard Drawn High Carbon Steel Wire(to JIS G3521, ISO-84580-1&2) Chemical Analysis of Wire Rod ( G 3521) Mechanical Properties (JIS G 3521)( G3522)Piano Wires ( to G3522) 𣬴Classes, symbols, twisting characteristic and applied Wire Diameters Diameter, Tolerance a
44、nd Tensile Strength Permissible depth of flaw and decarburized layer -洦 StainlessSpring Wire C National Standard number, Charateristic, Surface finish & Chemical composition Stainless Spring Steel, Wire diameter and Tensile strength of Spring WireFinish & Surface Tensile Strength of various kinds of
45、 Stainless Steel Wire under Different Finish Tolerance of Wire Diameters & Ovality C ASTM A313 C 1987Chromium C Nickel Stainless and Heat-resisting Steel Spring Wire C ASTM A313 C 1987 Chemical Composition Mechanical Properties 305, 316, 321347Tensile Strength Requirements for Types 305, 316, 321 an
46、d 347 A1S1-302 Tensile Strength of A1S1-302 Wire C ()JIS C Chemical Composition of Stainless Steel (in order of number & alphabet) C ()AISI C Chemical Composition of Stainless Steel & Heat-Resistant Steel(in order of number & alphabet) Free Cutting Carbon Steels (to JIS G4804 ) Chemical compositionT
47、olerance on Shape and Dimensions for Round Steel Bar, Square Steel Bar, Hexagonal Steel Bar () Free Cutting Stainless Steel() Type of steel() Tensile Strength of Free Cutting Wires / () ( = 1/100 mm)Rod/Bar Centreless Grind Tolerance缰Hardness of Different Types & Size of Free Cutting Steel Flat Wire
48、, Half Round Wire, Shaped Wire and Precision Shaped Fine Wire Manufacturing Method Material Used Characteristic End Usages Commonly used materials for Stainless Flat Wire & Half Round Wire Flat Wire Tolerance Square Wire Tolerance: renfelix:1152008014 10:09 Google AdsenseNew Biomass GasifierTry Coal Gasifiers for your Needs. Better Quality & priced. Visit Now! C Trackback 2003-2004 BOKEE.COM All rights reservedPowered by BlogDriver 2.1
