1、 五五 金金 模模 具具 預預 估估 成成 本本 分分 析析 表表模具名稱:所需時間: 圖 號:模具壽命: 料 號:工 程 數: 客戶名稱:下料尺寸: 工 程 數 工 程 內 容使 用 機 台 噸 數模 具 重 量 (KG)包 裝 后 模 具 體 積包 裝 后 模 具 重 量模 具 體 積1一一. .加加工工費費 : :1模具設計(含設計+試模)審圖拆模模具設計設計審查設計修改出圖試模人工1472942,207147294147883設備46926934692462模具制造(含制造+試模)備料銑床鑽床磨床鉗工組立檢驗試模人工928576421,0712,1412,5704281,713機器12
2、8843792,757298762,6823模具精緻加工CNC放電線割人工797428861機器6,9142761,540二二. .材材料料:( :(含含五五金金材材料料) )材材料料名名稱稱材 料 規 格材 質單 位數 量重量/kg單價RMB/kg加工費/RMB-材料金額/RMB金額/NTD長寬高1上模座131548050A3塊1271.447.001,003.601,90011,7842下模座131548050A3塊1271.447.001,003.601,90011,7843上墊板125530020D2塊170.7136.00608.722,54612,8014夾板125530020A3
3、塊170.717.00608.724954,4795止擋板125530012D2塊146.1236.00608.721,6609,2076脫料板125530020SKD11塊170.7143.00608.723,04114,8097下模板125530030SLD塊1101.4654.00608.725,47924,7038下墊板125530020D2塊170.7136.00608.722,54612,8019墊 腳48036148A3塊6144.137.00310.741,0095,35510衝孔模鑲件30020030SLD塊116.5154.00118.028914,09611底板墊板131
4、548050A3塊1271.447.001,003.601,90011,78412衝子料20020060SLD塊121.1854.0087.021,1444,99513塊14塊15塊16五金費用18,388三三. .委委外外加加工工熱處理線切割16,12790,371四四. .試試模模材材料料(KG)(KG)素 材 材 質料 厚單價USD/kgKG材料金額NTDsecc1.51359763,960總總預預估估成成本本NTDNTD備註:1.材料成本為目前採購單價，未加任合成數及HANDLING CHARGE，若市場價格波動將立即反映Exchange rate RMB:NTD0.24642Exch
5、ange rate RMB:USD31.50000核准:審核:制表:幣幣別別 : NTD設計加工成本5,134模具制造成本 17,133模具精緻加工10,816材 料 成 本146,985委外加工成本106,498試模材料成本976287,541 五五 金金 模模 具具 預預 估估 成成 本本 分分 析析 表表一一. .加加工工費費 : :二二. .材材料料:( :(含含五五金金材材料料) )(一一)模模具具設設計計審圖拆模模具設計設計審查設計修改出圖試模人數1111111投入小時/人243024212人工小時合計2.004.0030.002.004.002.0012.00人工費用RMB36.
6、2672.52543.9036.2672.5236.26217.56人工費用NTD147.00294.002,207.00147.00294.00147.00883.00人工11.7311.7311.7311.7311.7311.7311.73人工OH(F+V)6.406.406.406.406.406.406.40使用小時數2430242人工費用RMB11.3822.76170.7011.3822.7611.38人工費用NTD46.0092.00693.0046.0092.0046.00電腦設備2.622.622.622.622.622.62CAD軟件3.073.073.073.073.07
7、3.07(二二)模模具具制制造造備料銑床鑽床磨床鉗工組立檢驗試模人數12212212投入小時/人286202024816人工小時合計2.0016.0012.0020.0040.0048.008.0032.00人工費用RMB22.58211.06158.30263.83527.66633.19105.53422.13人工費用NTD92.00857.00642.001,071.002,141.002,570.00428.001,713.00人工4.896.796.796.796.796.796.796.79人工OH(F+V)6.406.406.406.406.406.406.406.40使用小時數
8、2設備費用RMB2.88 設備費用NTD12.00電腦設備1.44CNC放電線割人數212投入小時/人888人工小時合計16.008.0016.00人工費用RMB196.48105.53212.16人工費用NTD797.00428.00861.00人工5.886.796.86人工OH(F+V)6.406.406.40Exchange rate0.2464制程名稱設備名稱估算DEP/hrOH-FOH-V熱處理后回火爐(瑞得寶)0.284.205.77銑床銑床7.462.593.56鑽床TRP-C1250 搖臂鑽6.584.175.72RD-1100搖臂鑽3.242.593.56TPR-720A搖
9、臂鑽床2.451.582.16磨床大水磨床KGS-620AHD18.198.4011.54大水磨床KGS-615AHD16.515.607.69中水磨床KGS-84AH8.253.504.81小水磨床KGS-250AHD4.623.504.81建德水磨床2M*0.6M17.113.504.81鉗工立式鋸床(立式帶鋸機3.401.582.16組立TNTUNG.OKUMA手搖小磨床2.720.530.72KENT手搖小磨床2.851.051.4410T天車8.3910.6114.573T天車7.1110.6114.57研磨機(雙葉 )(磨刀0.670.700.96火花機9.722.102.88CN
10、C機床VMC-1600SG43.8128.0038.47HV-80S52.8321.0028.85打孔機細孔放電機5.181.401.92線割機三光線割機8.142.102.88慶鴻慢走絲29.322.102.88試模(模具廠)200T 立興陳單軸衝床10.5712.9517.79160T 立興陳雙軸衝床32.5710.5014.42試模(機殼廠)40T單軸6.861.516.4260T單軸4.542.259.5580T單軸11.643.0613.02110T單軸15.974.4919.10160T單軸19.506.1326.05200T單軸23.037.5632.12200T雙軸35.167
11、.5632.12250T雙軸42.948.9838.20300T雙軸75.4815.7266.85400T雙軸86.0218.3878.14Exchange rate0.2464RMBOH台數小時/台生產小時估計DEP/hrOH-FOH-V9.97-6.152816.00119.3641.4456.939.89-6.15166.0019.4415.5421.353.74166.0014.709.4512.9819.9411010.00181.9084.00115.4013.2911010.00165.1056.0076.938.31-8.31-8.31-3.74111.003.401.582.
12、161.25166.0016.323.154.332.49166.0017.106.308.6525.17122.0016.7821.2129.1425.17-1.66122.001.341.401.924.98166.0058.3212.6017.3166.47188.00350.48224.00307.7249.85188.00422.64168.00230.793.32188.0041.4411.2015.394.98188.0065.1216.8023.084.98188.00234.5616.8023.0830.7411616.00169.12207.20284.6424.92-7.
13、94-11.80-16.09-23.59-32.17-39.68-39.68-47.19-82.58-96.52-NTDOHDEPOHDEP+OH-98.37119.3698.37884.00-36.8922.4334.1459.32379.00199.40132.93-347.00332.332,757.003.743.403.7429.007.4814.9550.35-3.3229.91109.86106.01876.00531.72398.79773.12930.516,914.0026.5941.4426.59276.0039.8839.88299.6879.761,540.00491
14、.84-169.12491.842,682.00-RMB項目規格單 位單價打折后4.8折計內導柱25*(70100L)支3215.36獨立導柱38*200L支445213.60兩用浮升銷10*50L支2512.0013*50L支3516.80衝頭(T型 SKD-11)2.5*60L支83.846*60L支94.3210*60L支146.7215*60L支3014.40螺絲M6*40L支0.840.40M6*60L支0.980.47M6*80L支1.450.70M8*40L支1.360.65M8*60L支1.570.75M8*80L支2.091.00M10*40L支2.221.07M10*60L
15、支2.491.20M10*80L支2.811.35止付螺絲M16*10L支5.22.50等高套筒8*60L支157.2010*60L支188.64彈簧(綠色)25*60L支38.518.4850*60L支176.984.91彈簧(紅色)12*80L支3416.3225*70L支39.418.9150*90L支155.974.83合銷8*80L支62.8810*80L支6.53.1212*80L支8.84.22浮升銷8.0*40L支94.32Exchange rate備註：以上價格為RMB 含17%增值稅單價/ RMB數量金額/ RMB17.9712215.65249.914999.6514.0
16、40.0019.6631609.344.490.005.0523116.257.860.0016.850.000.476530.660.550.000.810.000.760.000.8832.651.170.001.251721.191.4085118.861.583352.082.9265189.828.420.0010.1138384.1321.62551,189.1999.350.0019.0920381.8922.130.0087.550.003.370.003.650.004.9424118.615.0520101.09RMB4,531.060.2464 NTD18,388.00熱
17、熱處處理理加工方式鋼材名稱單位單價/RMB真空熱處理冷作鋼:SLD SKD11 DC53 D2kg10熱作鋼:SKD61 DAC FDACkg10不鏽鋼:SUS S136 M310kg10高速鋼:SKH-9 M2 ASP系列kg60鹽浴處理YK30 SUJ-2 SKS-2 YCS-3 S45Ckg8.5氮化處理kg11深冷處理-150度kg8.5研磨加工一般研磨平方英寸0.25尺寸研磨平方英寸0.3等高研磨平方英寸0.35合計Exchange rate0.2464備註：以上加工價格為RMB 含6%增值稅數量金額(RMB397.393,973.92-RMB3,973.92NTD16,127.00
18、線線切切割割加工內容加工方式進口機割一刀長度*厚度*單價鎢鋼. ASP另議割一修一割一修二割一刀小孔小孔單不足18元以此計算割一修一小孔小孔單不足23元以此計算割一修二小孔小孔單不足27元以此計算滑塊讓位槽以切割一刀計,且以實際切割形狀之線長計空走不計衝入子基本費衝入子不足65元以此計算國產機割一刀備註：以上加工價格為RMB 含17%增值稅單位單價/RMB數量金額(RMBmm0.028146,172.004,092.82mm0.033295,768.009,760.34mm0.04105,444.004,217.76孔18-孔23.0000701,610.00孔27.0000741,998.00mm0.0500-支65.00002130.00mm0.007561,380.00460.35RMB22,269.27Exchange rate0.2464 NTD90,371.00
