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金属材料实验室.ppt

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1、SGS IN CHINASGS IN CHINAMATERIAL TESTING SERVICESMATERIAL TESTING SERVICES Excellent Testing ExpertExcellent Testing Expert卓越的测试专家卓越的测试专家20112SGS GROUP WORLD-WIDE / SGSSGS GROUP WORLD-WIDE / SGS集团集团n Established in 1878 - Head Office in Geneva, Switzerland 创建于1878年,集团总部设在瑞士日内瓦n With around 60000 emp

2、loyees, SGS operates a network of over 1000 offices and laboratories around the world 目前拥有遍布全球的1,000多个分支机构和实验室,近60,000名员工n A member of International Federation of Inspection Agencies (IFIA) 国际检验机构联合会(IFIA)会员n SGS is the worlds leading inspection, verification, testing and certification company. SGS

3、is recognized as the global benchmark for quality and integrity 作为全球检验、鉴定、测试和认证服务的领导者, SGS提供的检验和测试报告、认证证书已经成为众多跨国公司、贸易商评估和甄选供应商的重要标准3SGS GROUP WORLD-WIDE / SGSSGS GROUP WORLD-WIDE / SGS集团集团12390 employeesin the Americas在美洲有12390 个员工27140 employeesin Europe, Middle East& Africa在欧洲、中东和非洲有27140 个员工1947

4、0 employeesin Asia/Pacific在亚太地区有19470 个员工With around 60000 employees, SGS operates a network of over 1000 offices and laboratories around the world.集团拥有遍布全球的1,000多个分支机构和实验室,近60,000名员工 4SGS VISION / 我们的目标We aim to be the most competitive and the most productive service organization in the world.我们的目标

5、是成为全球最具竞争力和生产力的服务机构Our core competences in testing, inspection, verification and certification are being continuously improved to be best-in-class. They are at the heart of what we are.Our chosen markets will be solely determined by our ability to be the most competitive and to consistently deliver

6、unequalled service to our customers, both locally and trans-nationally. 用全体员工的坚持和热诚,在我们擅长的检验、鉴定、测试和认证服务领域不断改进、力臻完美,始终为本土及全球客户提供一流服务5SGS SERVES ALL INDUSTRIES AND DELIVERS TRUST / SGS SERVES ALL INDUSTRIES AND DELIVERS TRUST / SGSSGS以诚信服务于各大行业以诚信服务于各大行业AGRICULTURE农产品GOVERNEMNTS & INSTITUTIONS政府及公共机构E

7、NVIRONMENT环境CONSUMER TESTING消费品AUTOMOTIVE汽车INDUSTRIAL工业品LIFE SCIENCE生命科学MINERALS矿产OIL, GAS &CHEMICALS石化 SYSTEMS & SERVICES CERTIFICATION国际认证Certification 认证Inspection 检验Outsourcing 外购Risk management 危机管理Testing 测试Technical consultancy 技术咨询Training 培训SGS core servicesSGS的核心服务6n Established in 1991, j

8、oint venture by SGS and China Standards Technology Development Corporation 成立于1991年,是SGS集团和隶属于原国家质量技术监督局的中国标准技术开发公司共同建立的合资公司n Headquartered in BJ, we have more than 50 branches, and over 50 laboratories. Around 8,000 employees 总部在北京,SGS通标标准技术服务有限公司在全国共设立了50多个分支机构和50多间实验室,拥有近8,000名员工n First foreign i

9、nvested inspection company passed CNAS ISO17020 中国境内首家获得中国合格评定国家认可委员会(CNAS) ISO17020认可的第三方合资检验机构SGS IN CHINA /SGSSGS IN CHINA /SGS在中国在中国7BeijingQingdaoDalianShanghai ShenzhenGuangzhouNanjingNingboWuhanXiamenChongqing TianjinSGS-CSTC INDUSTRIAL SERVICES IN CHINA / SGS-CSTC INDUSTRIAL SERVICES IN CHIN

10、A / SGS SGS 工业部在中国工业部在中国Chengdu SuzhouChangzhouHangzhouInspectors in 13 cities检验服务的13个分布城市 Shanghai 上海 Beijing 北京 Tianjin 天津 Dalian 大连 Qingdao 青岛 Guangzhou 广州 Nanjing 南京 Ningbo 宁波 Shenzhen 深圳 Wuhan 武汉 Xiamen 厦门 Chongqing 重庆 Chengdu 成都Labs services in 8 cities实验室服务的8个分布城市 Tianjin 天津 Shanghai 上海 Xiame

11、n 厦门 Guangzhou 广州 Ningbo 宁波 Chongqing 重庆 Wuhan 武汉 Qingdao 青岛 Dalian大连 Lab sales office in 7 cities实验室服务的7个销售窗口 Hangzhou 杭州 Suzhou 苏州 Changzhou 常州 Nanjing 南京 Wenzhou 温州 Dongguan 东莞 Shenzhen 深圳 Over 600 Employees in China 超过600名员工 Wenzhou Dongguan 8Material Lab Business LineMaterial Lab Business Line材

12、料实验室测试服务材料实验室测试服务9Material Lab Qualification / Material Lab Qualification / 实验室资质实验室资质nISO 17025 - China National Accreditation for Laboratories (CNAS)nChina Metrology Accreditation (CMA)nISO 17025 - 中国合格实验室资质认可 (CNAS)n中国计量资质认可(CMA)10 METAL TESTING SERVICESMETAL TESTING SERVICES金属材料测试服务金属材料测试服务11Met

13、al Testing Services / Metal Testing Services / 金属测试服务金属测试服务12 1. Chemical Composition Analysis / 1. Chemical Composition Analysis / 化学成分分析化学成分分析n Testing Products Ferro-alloys Carbon / Low alloy steels Stainless steels Non-ferrous metals Super alloys Welding materials Othersn Testing MethodsWet Chem

14、istry OESICP-AESEDS or EPMASpectrophotometersN/OC/Sn 产品类型 铁合金 碳钢/ 低合金钢 不锈钢 有色金属 超合金 焊接材料 其他n测试方法湿法 全谱直读光谱仪高频电感耦合等离子发射光谱仪能谱仪 or 电子显微分析仪分光光度计氮氧仪碳硫仪13n Metallographic Analysis Microstructure and Fracture Analysis Non-metallic Inclusion Analysis Average Grain Size Quantitative Metallographic Thickness o

15、f Film & Coating Measure Macroscopical examination coating thickness of PCB Boardwelding quality of feet2. Metallographic Testing / 2. Metallographic Testing / 金相测试金相测试n金相分析显微断裂分析 非金属夹杂物分析 晶粒度 定量金相学 镀层厚度 宏观检测 电路板的镀层厚度电路板焊脚质量143.3. Hardness Testing / Hardness Testing / 硬度测试硬度测试n Hardness TestBrinell

16、hardness Rockwell Hardness Vickers Hardness Micro Vickers Hardness Leeb Hardnessn 硬度测试布氏硬度 洛氏硬度 维氏硬度 显微维氏硬度里氏硬度15l Tension Test( high/low temperature condition) l Torque and friction testl Compression test Bending Testl Flattening Testl Flaring Testl Flange Test l Impact Testl Cupping Testl Shear te

17、stl Others4. Mechanical Testing / 4. Mechanical Testing / 机械性能测试机械性能测试l 拉伸测试(高温/低温条件的拉伸)l 扭力摩擦力试验l 抗压试验l 弯曲试验l 压扁试验l 扩口试验l 卷边试验l 冲击试验l 杯突试验l 剪切试验l 其他16Standard tests Standard tests / /标准件测试以及压力测试标准件测试以及压力测试n Fastener testing.l Mechanical property (tensile, hardness, impact, shear test)l Proof loadin

18、g/wedge testl Frication testl Torsion testl Head soundness, Clamp force/driving test n 紧固件测试l 力学性能(拉伸,硬度,冲击,剪切)l 保证载荷/楔负载l 摩擦系数l 扭矩测试l 头部坚固,拧入测试17pressure test/pressure test/压力测试压力测试n Hydraulic pressure test and pneumatic test l All kinds of steel pipes, automotive hose, hose, air conditioning pipes

19、, automotive assembly, metal pressure vessels, valves and other products of the static pressure test: pressure, blasting performance, measuring the time pressure, tightness test of the test.l Multi-level loop hydraulic, pneumatic fatigue test.n 液压(70MP)以及气压(40MP)测试l 各种钢管 、汽车软管、胶管、空调管、汽车总成,金属 压力容器,阀门

20、等产品的静态压力测试:耐压、爆破性能,耐压时 间测定,密封性试验的测试。l 多级循环的液压,气压疲劳测试。18n Neutral Salt Spray n Acid Salt Spray n Copper Accelerated Acetic n Intergranular Attack n Stress Corrosion Testn Corrosion of metals and alloys-Determination of dezincification resistance of brass 5. 5. CorrosionCorrosion Testing / Testing / 腐

21、蚀试验腐蚀试验l中性盐雾 l酸性盐雾 l铜离子加速盐雾 l晶间腐蚀 l应力腐蚀l黄铜耐脱锌腐蚀性能的测试 196.6. Failure Analysis / Failure Analysis / 失效分析失效分析n Methods for Failure AnalysisBy the material、process、heat treatment、structure 、surface treatment and work conditions analysis for the failed part and find out the reason for the failure. Routin

22、e methods for inspections, testing and analysis mainly include material chemical composition、mechanical properties (tension、impact、bend、torque 、hardness) 、metallographic structure、grain size、non-metallic inclusions 、macrostructure defects 、SEM 、EDS analysis and so on.n失效分析方法通过材质,过程,热处理,结构,表面处理和对失效部件

23、的工作环境分析,来找出失效原因。对检验,测试和主要的分析包括材料化学成分,机械性能(拉伸,冲击,弯曲,扭矩,硬度),金相组织,晶粒度,非金属夹杂物,组织结构缺陷,扫描电镜,能谱仪分析等等的常规方法。20Capability of Failure Analysis / 失效分析能力nMain Materials for AnalysisMetallic products and parts Involved parts: fastener (screw、bolt、stud、nut) 、shaft、mould、plate、pipe and others metallic partsInvolved

24、 technology: process、heat treatment、weld、surface treatment、material selecting、structure designn主要材料分析金属产品和部件 涉及的部件:紧固件(螺栓,螺丝,螺母螺帽)轴,模具,管道和其他金属部件。涉及的技术:加工过程,热处理,焊接,表面处理,材质选择,结构设计。nTypical Root Cause Failure MechanismsFatigue failureCorrosion failure Stress corrosion crackingDuctile and brittle fractu

25、reHydrogen embittermentCreep and stress rupture n失效的根本原因疲劳失效腐蚀失效 应力腐蚀裂痕韧性和脆性断裂氢脆损坏蠕变和慢裂纹生21nDimension Measurement General DimensionForm ToleranceOrientation ErrorPositioning ErrorRun-outRoughness7. Dimension Measurement / 7. Dimension Measurement / 尺寸测试尺寸测试n尺寸测试 常规尺寸形状公差定向误差定位误差同心度粗糙度Alpha 203315 (2

26、mX3.3mX1.5m)GLOBE 9158 (0.9mx1.5mx0.8m)22n Equipment & ApparatusRough meterOmnipotent Tool MicroscopeContour ProjectorVarious GaugeCoordinate Measuring Machine (CMM)Laser scanning n 设备仪器表面粗糙仪万能工具显微镜 二维轮廓投影仪 各种卡尺, 角规, 塞规等三坐标测量机 激光扫描仪关节臂三坐标测量机Dimension Measurement Equipment Dimension Measurement Equip

27、ment 尺寸测试设备仪器尺寸测试设备仪器23MeasuringEnvelope24 m 3MeasuringVolume3.6 mPointPepeatablityAccuracy0.050 mmVolumetricLengthAccuracy0.068 mmSystemAccuracy0.024 mmINFINITE 2.0 PLUS测量空间 24 m 3测量范围 3.6 m空间长度测量精度 0.068 mm扫描测头系统精度 0.024 mm24 About UsAbout Us 关于我们关于我们25Our Clients Our Clients 我们的客户我们的客户nDEMAGnMAGN

28、A nSGM nABB nBaosteel nSiemens VDO nNISSAN nSAMSUNG nASUS nFLEXTRONICS nGEnVISTEONn3MnNippon paintnFORDnAutolivnFoxconnnSAICnBasellnVICTREXnDelphinFORD Motor China26Materials Lab Testing Standards Materials Lab Testing Standards 材料实验室测试标准材料实验室测试标准27When you need to be sure?When you need to be sure?我们能为您做什么我们能为您做什么? ?n Test according to Standards n Test according to customers requirements n Design test programs n Customer specifications n R & D Support n Failure Mode Analysis n n 依据标准做测试n 根据客户要求做测试n 设计试验n 客户规范n 设计支持n 失效分析n More about SGS Material Lab欲了解更多信息,请登录

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